Automated Production Tracking for Real-Time Accuracy
Know what's actually happening in production beyond manual reporting and OEE
Flexxbotics collects production actuals from lines, workcells, and machines automatically
Discover How It WorksCapture real production automatically
Our platform takes your factories from inconsistent manual reports to accurate real-time output
Automated Production Tracking is the Flexxbotics solution for capturing unit-level production actuals to improve output tracking, ERP reconciliation, gross-margin forecasting, and delivery accuracy.
Existing systems cannot handle your manufacturing mix
End-of-shift updates, estimated calculations, and manual spreadsheets are prone to mistakes and rarely show what is actually happening across your plants, orders, parts, and runs.
- OEE fails to explain issues with mix and variety
- Accounting errors from incomplete operator reports
- Estimate vs actual mismatches
- Unreliable delivery status
- Inaccurate cycle times
How It Works
01
Automates Production Capture
Collects live events tied to parts, jobs, process steps, operators, shifts, and equipment
02
Provides Real Actuals
Captures cycle time, run time, downtime, yield, and production progress based on actual activity
03
Reconciles with Business Systems
Operations & finance teams gain accurate production visibility in ERP, MES, and planning tools
01
Automates Production Capture
Customer Results Realized
Lead Time Reduction
0
Utilization Rate
0
Contract Capacity Added
0
Achieve Production Accuracy
- Know actual vs estimated output
- Understand production mix performance
- Improve ERP reconciliation
- Capture real cycle times
- Identify delivery delays
Flexxbotics is the only software solution we found capable of delivering the precision, cycle-time and closed-loop compliance we required.
Brett Gopal
Senior Vice President of Operations, SpiTrex
OEE Is Not Enough for Complex Manufacturing.
OEE is useful, yet it fails to explain production performance when the mix varies even slightly. Flexxbotics automates the tracking of actual unit output for more accurate accounting and margin forecasting.
Turns your production activity into operational and financial accuracy
Functionality in the Automated Production Tracking solution draws on capabilities in the Flexxbotics Platform
Real-Time Production Capture
Collects what is happening now across plants, orders, parts, machines, operators, and shifts
Automated Reconciliation Feeds
Improves alignment between factory activity and business systems like ERP, MES, and planning tools
Machine, Part, Operation, Job, and Operator Detail
Provides the level of detail required for gross-margin forecasting, EAC accuracy, and financial performance
Product Mix Configurability
Tracks production accurately across varied jobs, changing part mixes, and complex routings
Actual Cycle Time Tracking
Measures real cycle times from production events instead of relying on estimates or theoretical standards
Downtime and Delay Escalation
Immediately notifies when production deviates from plan and identifies where corrective action is needed
Fits in Your Factories. Today.
Flexxbotics works securely with all the processes and systems already running your plants such as SAP, Oracle, and Infor.
Automated Production Tracking does not replace ERP, MES, or planning tools. It automates production capture to make those systems more accurate and provide more detailed insights.
Implemented In
0
Industry Verticals
Scales Across
Multi-Factory
Environments
Begins Tracking In
<1
Week
Flexxbotics Automated Production Tracking captures real-time production actuals from lines, workcells, and machines with context for jobs, parts, orders, operators, and shifts to improve cycle-time and output tracking, ERP reconciliation, production mix performance, gross-margin forecasting, and delivery accuracy.
Get Accurate Production Truth
Move beyond outdated spreadsheets to make decisions from actual production