We Make Manufacturing Autonomy Possible Closed-Loop Production Happen Industrial AI Work
Increase Capacity by Scaling Human Expertise Across Production with Safety & Control
How it WorksTurn Production Monitoring into Factory Autonomy
Flexxbotics is powerful industrial software that connects production activity and equipment data to operating rules for greater factory autonomy and AI optimization
We Make Your Plants Proactive
Flexxbotics profiles real-time production using actual activity and deep protocol data from your equipment to create operating rules for authorized actions that enable autonomous process control and Industrial AI.
Our Customers
Most Plants Have a Hidden Barrier to Scaling Capacity
As output demands rise and advanced manufacturing gets ever more complex, your operations depend on a small number of highly experienced people.
To increase capacity, yields, and delivery performance, you have to scale the expertise of your most knowledgeable engineers, operators, and technicians faster than you add plants and equipment.
How Flexxbotics Works
Connect
Captures, contextualizes, and normalizes highly detailed industrial data.
Detect
Profiles actual production to establish baselines, operating rules, and control limits.
Correct
Identifies risk conditions, drift, and deviation trends in real-time to determine corrections.
Act
Triggers recommendations and authorized actions to proactively address production issues.
Built on the Flexxbotics Platform
Flexxbotics Solutions draw on the unique technology in the Flexxbotics Platform to enable manufacturing autonomy capabilities
Gets highly detailed protocol-level data from your machines and devices
Captures real-time actuals from lines, workcells, and equipment
Profiles process behavior, sets operating rules, and recommends corrections
Triggers approved actions before defects, downtime, or production loss occur
Customer Results Realized
Positive ROI in under 6 months for many deployments
Downtime Reduction
0
Capacity Increase
0
Rework & Scrap Decrease
0
Data-driven autonomy is essential to empower our personnel.
Rick Newell
Director of Advanced Manufacturing Technology & Innovation
Which Industries Does Flexxbotics Serve?
- Aerospace, Defense, and Space
- Automotive and Heavy Duty
- Industrial Products and Fabrication
- Semiconductor Fab & Assembly
- Electronics Manufacturing
- Batteries & Clean Tech
- Medical Devices
- Pharmaceuticals
- Biotech
Breakthrough Technology for Closed-Loop Autonomy
The Flexxbotics Platform includes three interdependent technology layers
Control Plane
Detects events, defines operating rules, and governs action
Edge Software
Captures & contextualizes data, processes events, and supports interoperability
Drivers
Connect assets, translate protocols, contextualize data, and enable interoperability
Compatible with Your Existing Systems
- Compatible with 1,000+ makes and models of factory equipment
- Works securely with ERP, MES, SCADA, IIoT, data historians, and other systems
- Implements factory-wide in under a week
Empower & Extend Your Existing Systems
Frequently Asked Questions
How can Flexxbotics increase production capacity and throughput?
Flexxbotics increases production capacity and throughput by reducing downtime, improving equipment utilization, preventing defects, and extending unattended production. It uses real-time production feedback and autonomous process control to proactively identify and correct issues, helping companies increase output from existing equipment and facilities. For example, PMI increased manufacturing capacity by 125% using Flexxbotics.
How does Flexxbotics help manufacturers move from manual intervention to autonomous production?
Flexxbotics Solutions enable companies to automate the decision and response loop using real-time production feedback and operating rules. The platform detects deviations and risks, identifies corrections, triggers escalations, and executes previously authorized actions. Human-in-the-loop oversight defines where automation can act independently and where human approval or intervention is required.
What is autonomous manufacturing?
Autonomous manufacturing uses real-time production data, operating rules, and automated actions to detect and correct production issues with human oversight. It extends traditional factory automation beyond monitoring and predefined sequences to enable proactive, closed-loop operations that improve throughput, quality, and production performance.
Does Flexxbotics require artificial intelligence (AI) to enable autonomous manufacturing?
No. Flexxbotics enables manufacturing autonomy using real-time production feedback, operating rules, event detection, and authorized actions without requiring artificial intelligence (AI). Its Control Plane supports rules-based autonomous process control, with the option to introduce Industrial AI incrementally for prediction, prevention, prescriptive optimization, and AI-assisted production decisions.
Flexxbotics is an autonomous manufacturing platform that connects production data to operating rules and approved actions for closed-loop factory operations and Industrial AI.