EIS Expands Deployment of Flexxbotics Software for Factory-Wide Autonomous Process Control Rollout

EIS Expands Deployment of Flexxbotics Software for Factory-Wide Autonomous Process Control Rollout

EIS Expands Deployment of Flexxbotics Software

Boston, MA – March 12, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced that Engineered & Industrial Solutions (EIS), North America’s leading speciality fabricator, converter, and distributor of electrical process materials and related parts, will scale the Flexxbotics solution for autonomous process control across 91 workcells in its flagship SIS facility to increase efficiency, reduce downtime, and improve sustainability.

As part of the EIS Industrial Digital Transformation Initiative (IDTI), Flexxbotics factory-wide rollout establishes greater visibility into workcell performance, production efficiency, downtime issues, and actual parts produced compared to the quoted part rate. By connecting plant machines with enterprise IT systems to enable a real-time data control plane, supervisors gain immediate insight to make data-driven decisions on the factory floor while accurate part-rate characterization enables better quoting, profitably analysis, and predictive improvements.

Flexxbotics enablement of autonomous process control creates a fully connected and digitalized manufacturing environment where order prioritization, margin optimization, and operational decision-making are driven by live production data. Bringing equipment data together with business systems establishes the closed-loop feedback required for EIS to achieve greater levels of autonomy across the entire plant. With Flexxbotics multiple active production orders are tracked simultaneously across factory workcells with data flowing directly into the ERP system for real-time performance, part rates, and machine data without manual intervention.

Flexxbotics open connectivity to a wide range of IT systems future-proofs the factory for further digitalization initiatives involving other solutions. With Flexxbotics in place, adding new automation becomes straightforward as well, turning robotic enablement from a complex leap into a scalable, repeatable step toward greater manufacturing autonomy.

“Flexxbotics provides us with better data-driven operations across our manufacturing footprint,” said William Hoose, General Manager of SIS, an EIS company. “Flexxbotics deploys quickly so we gain insight accuracy and closed-loop capabilities for autonomous process control at scale.”

Flexxbotics was initially deployed on six robotic automation cells to help identify, diagnose, and provide resolutions to major downtime issues for continuous operation with ROI achieved in less than six months.

EIS expanded deployment of Flexxbotics based on the following criteria:

Autonomous Process Control – Flexxbotics ability to pinpoint performance issues and take action autonomously for precision manufacturing repeatability.

Rapid Deployment – During the initial rollout, Flexxbotics was installed on six automation cells before lunch avoiding downtime during rollout.

IT Systems Connectivity – Flexxbotics secure connectivity with EIS’s existing and future enterprise IT systems provides a unified, real-time data flow.

Controller Interoperability – Seamlessly connects and orchestrates over a 1000 makes & models of factory machines and automation equipment.

Automation-Ready Foundation – With Flexxbotics deployed, adding automation becomes a standardized and scalable process toward greater manufacturing autonomy.

EIS has grown to be North America’s leading specialty fabricator, converter, and distributor of electrical process materials and related parts serving transformer, electric motor, and other electrical equipment manufacturers and their aftermarket, along with electronic, alternative energy, and eMobility markets.

Flexxbotics solution digitalizes production with autonomous process control for next generation smart factory autonomy. Flexxbotics breakthrough, the unique FlexxCORE™ technology, seamlessly connects and coordinates factory equipment, automation, IT systems and people.

“When an entire factory runs on Flexxbotics, the value compounds fast,” said Tyler Bouchard, Co-Founder & CEO of Flexxbotics. “Every connected workcell makes the next one smarter, creating a network effect that elevates performance across the whole operation. This expansion with EIS shows what’s possible when companies move from isolated automation to a unified control plane factory-wide.”


Orizon Aerostructures Deploys Flexxbotics to Power Data-Driven Autonomy at Scale in Aerospace Manufacturing

Orizon Aerostructures Deploys Flexxbotics to Power Data-Driven Autonomy at Scale in Aerospace Manufacturing

Orizon Aerostructures Deploys Flexxbotics

Boston, MA – March 5, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced that Orizon Aerostructures (Orizon), an organically grown, vertically integrated, aerospace technology company manufacturing the largest, most complex structural components in the commercial aerospace, defense, and space markets, has deployed Flexxbotics to advance process trend intelligence, automated manufacturing compliance, and autonomous process control across its production operations.

Orizon is using Flexxbotics to enable greater manufacturing autonomy by connecting, mapping, and digitalizing critical factory assets with multi-source data from plant equipment, parts, automation, and tooling for autonomous process control. Multimodal data pipelines bring together CNC operating conditions – including spindle and axis servo loads – with robot joint loads and temperatures, probe measurements, and numerous other high-frequency production data streams. This contextualized data set feeds closed-loop process trend adjustments in Flexxbotics and is structured for Industrial AI training, validation, and inference.

“As we continue scaling precision production to meet the highest quality levels in aerospace manufacturing, data-driven autonomy is essential to empower our personnel,” said Rick Newell, Innovation Manager at Orizon Aerostructures. “Flexxbotics provides a single digital control plane which unifies our plant floor operations giving our teams real time feedback and closed-loop control which further improves uptime, quality, and capacity.”

The Flexxbotics deployment enables Orizon to proactively identify processing anomalies supporting reductions in rework and scrap of 40% or more using fewer resources. Improved utilization is achieved through a 25% decrease in unplanned downtime, providing greater overall efficiency and enabling 20% additional contract capacity.

“Flexxbotics makes our plant equipment interoperate for greater machine control, allowing our teams to set performance targets and automate adjustments that sustain tight tolerances,” said Rex Kelly, Manager of Program Management at Orizon Aerostructures. “The ability to reduce feed rates as loads increase and tie loads to individual tools and set limits is powerful and provides a foundation as we introduce greater levels of intelligence, automation, and networking into our operations to improve quality and provide affordability.”

Flexxbotics extends data capture from MODIG machines, FANUC robots, and IT business systems – including Infor PLM and QCS – to create an interoperable basis for deeper process visibility and continuous processing optimization updates. Together, these capabilities support autonomous manufacturing with process trend detection, automated manufacturing compliance, and controlled variable adjustments which further improve quality and increase uptime.

Founded in 2016 and headquartered in Kansas City, Orizon Aerostructures is an organically grown, vertically integrated, aerospace technology company manufacturing the largest, most complex structural components in the commercial aerospace, defense, and space markets. With a quality-first culture, Orizon combines decades of expertise, disruptive technologies, and state-of-the-art equipment across 850,000 sq. ft  and over 900 associates. Orizon delivers precision manufacturing, specialty chemical processing, and large subassemblies to the most prestigious and demanding aerospace programs.

Flexxbotics gives Orizon interoperable command and control across multi-site manufacturing operations connecting factory machines, automation, and inspection equipment to existing enterprise systems for a unified operating environment. Real time data flows between machining, assembly, and quality systems enable autonomous process control and digital thread traceability for compliance in space, commercial, and defense programs.

“Next generation manufacturers like Orizon Aerostructures require real time orchestration across processing, assembly, and quality workflows,” said Tyler Bouchard, CEO & Co Founder of Flexxbotics. “We are proud to partner with Orizon to enable interoperable digitization for greater manufacturing autonomy with Flexxbotics.”


About Orizon Aerostructures

Founded in 2016 and based in the Midwestern United States, Orizon Aerostructures is an organically grown, vertically integrated, aerospace technology company manufacturing the largest, most complex structural components in the commercial aerospace, defense, and space markets. With a quality-first culture, Orizon combines decades of expertise, disruptive technologies, and state-of-the-art equipment to tackle the toughest challenges in aerospace. Orizon has been recognized for its quality record and has been presented with multiple awards for innovation, transparency, partnership and overall operating performance. As one of the most advanced manufacturing companies serving the broader aerospace and defense market, Orizon is “Building Something Unique.” More information can be found on the company’s website: www.orizonaero.com

Flexxbotics Updates Beckhoff ADS TwinCAT Connector Driver in Open-Source GitHub Project

Flexxbotics Updates Beckhoff ADS TwinCAT Connector Driver in Open-Source GitHub Project

Flexxbotics-Beckhoff

Boston, MA – February 25, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced further enhancements to the Beckhoff ADS TwinCAT transformer connector driver within the Flexxbotics open-source project on GitHub. The updated ADS TwinCAT capabilities expand many-to-many interoperability and high-performance, bi-directional control from Beckhoff TwinCAT PLCs and IPC-based control systems to machines and production systems running non-Beckhoff controllers.

The updated ADS TwinCAT connector driver is available now under the Apache 2.0 license in the Flexxbotics open-source repository at https://github.com/Flexxbotics/transformers

Using Software-Defined Automation to Extend Beckhoff ADS TwinCAT

Beckhoff ADS (Automation Device Specification) is the base industrial protocol used across Beckhoff TwinCAT PLCs and IPC-based control platforms deployed in high-performance automation environments. Widely adopted for its flexibility and real-time performance, ADS-based systems can require significant integration logic embedded in point-to-point custom interfaces to interoperate with non-Beckhoff machines, robotics, vision systems, inspection equipment, and IT systems.

Flexxbotics transformer’s expanded capabilities address these complexities by extending ADS TwinCAT interoperability within the Flexxbotics software-defined automation (SDA) runtime, enabling Beckhoff-controlled machines to seamlessly operate in autonomous manufacturing cells across mixed-vendor factory equipment with deterministic control.

The updated connector driver delivers:

  • Expanded compatibility across TwinCAT 2 and TwinCAT 3 environments for non-Beckhoff controller interoperability
  • Parallelized, multi-threaded data pipelines for high-performance data exchange
  • Native interoperability with non-Beckhoff controlled automation, robots, inspection systems, test equipment, enterprise systems, and Industrial AI pipelines
  • Consistent abstraction of TwinCAT symbol and variable structures with other Flexxbotics connector drivers for controllers and protocols
  • Secure, bi-directional read/write access enabling autonomous variable updates and runtime control execution

“Beckhoff TwinCAT systems are widely used in high-performance automation, however integrating them into heterogeneous environments for autonomy still requires significant engineering effort,” said Tyler Modelski, CTO and Co-Founder of Flexxbotics. “With our ADS TwinCAT transformer updates, machines running Beckhoff controls can interoperate seamlessly with non-Beckhoff equipment, enabling autonomous process control across diverse factory assets.”

Achieving Autonomous Process Control Between All Types of Machines

The ADS TwinCAT transformer interoperates automatically with all other connector drivers loaded into the Flexxbotics software-defined automation runtime environment. This many-to-many interoperability model eliminates the need for custom, point-to-point integrations and enables new levels of manufacturing autonomy between Beckhoff-controlled devices and other plant equipment.

This capability enables autonomous process control scenarios including:

  • Autonomous adjustments to changing production conditions, process drift, and tolerance deviations
  • Coordinated orchestration across mixed-vendor automation cells and lines
  • Run-time parameter setting and adaptive control logic for offset adjustments
  • Automated compliance and traceability in regulated manufacturing environments
  • Closed-loop quality control based on test, inspection, and measurement feedback

By contextualizing Beckhoff controller data with high-frequency data from other plant equipment, Flexxbotics enables digital thread traceability and optimization along with continuous data enrichment for Industrial AI and Physical AI inference.

Full Compatibility with the Flexxbotics Connector Driver Ecosystem

The ADS TwinCAT connector driver inherits compatibility with all other transformers loaded in the Flexxbotics SDA runtime including Siemens S7Comm, Heidenhain TNC, Rockwell EtherNet/IP Logix, FOCAS2, FANUC industrial robots, Universal Robots, Keyence, COGNEX, FOBA, OPC UA, and new transformers as they are introduced. 

This high-performance architecture enables: 

  • Secure interoperability between Beckhoff PLCs and other factory machines, automation & robotics, inspection & test systems, vision, lasers, sensors, and more
  • Multimodal data pipelines for aggregation, contextualization, and enrichment of TwinCAT data with data from other PLCs and controllers
  • High-frequency plant data acquisition for factory AI model training
  • Fault-tolerant orchestration across heterogeneous automation environments

Each new transformer added to the Flexxbotics runtime expands interoperability automatically, enabling Beckhoff-controlled systems to securely interoperate with the broader factory automation ecosystem.

“Increasing manufacturing autonomy requires all machines and equipment to operate as a unified system regardless of which vendors are involved,” said Tyler Bouchard, CEO and Co-Founder of Flexxbotics. “By further expanding the ADS TwinCAT capabilities in our open-source project, we’re enabling Beckhoff-controlled equipment to seamlessly communicate and coordinate with everything else in modern smart factories.”

Open, Permissive, and Commercially Friendly

The enhanced ADS TwinCAT connector driver is released under the Apache 2.0 license as part of the Flexxbotics open-source project on GitHub. Automation engineers, controls engineers, and system integrators can freely extend the transformer, implement custom automation logic in Python, and deploy commercially without licensing restrictions.

Flexxbotics encourages open innovation contributions focused on real-world plant deployments to drive continued advancements in transformer connector drivers. 

Availability

Flexxbotics Transformers (including the updated ADS TwinCAT connector driver):

https://github.com/Flexxbotics/transformers

Developer Studio & API Overview video:

Free Flexxbotics SDA runtime, Studio, and API (no time limits or feature restrictions):

https://flexxbotics.com/download

Flexxbotics to Present at ARM Institute’s “Smarter Manufacturing, Faster Production” Conference

Flexxbotics to Present at ARM Institute’s “Smarter Manufacturing, Faster Production” Conference

Flexxbotics to Present at ARM Institute’s “Smarter Manufacturing, Faster Production” Conference

Boston, MA – February 24, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced it will present at the ARM Institute’s Smarter Manufacturing, Faster Production conference on February 25, 2026 in Pittsburgh, PA. The event is hosted by the Advanced Robotics for Manufacturing (ARM) Institute’s Robotics Manufacturing Hub to bring together manufacturers, industry experts, and next generation solution providers to explore practical applications of automation, robotics, and AI in real-world production environments.

Flexxbotics will showcase how software-defined automation enables companies to accelerate the adoption of robotic production with high compliance and security to scale manufacturing autonomy utilizing autonomous process control in heterogeneous factory environments across critical industries.

Advancing Robotic Production in Critical Industries

The ARM Institute focuses on helping manufacturers achieve success with factory automation through benchmarking, reference architectures, and production use cases. At the event, Flexxbotics will share how software-defined automation enables many-to-many interoperable orchestration of advanced robotics, factory machines, PLCs, vision systems, inspection equipment, and other plant assets for lights out manufacturing. Additionally, Flexxbotics will explain how high-frequency multimodal data capture, contextualization, and enrichment is used for Industrial AI and Physical AI model training and inference.

These capabilities directly address the challenges highlighted by the ARM Institute, including workforce readiness, system integration complexity, and the need for scalable automation solutions that can be deployed across U.S. manufacturers of all sizes.

“Manufacturers are no longer limited by whether robots can perform a task, they’re limited by how quickly and reliably those robots can be incorporated into production processes,” said Tyler Bouchard, CEO and Co-Founder of Flexxbotics. “At the ARM Institute, we’re showing how software-defined automation can eliminate integration barriers, enabling industrial robots and factory automation to scale faster than ever to help America reindustrialize.”

Supporting the ARM Institute Mission for U.S. Manufacturing

The ARM Institute is a national Manufacturing Innovation Institute (MII) organization funded by the Office of the Secretary of Defense and is part of the Manufacturing USA® network that brings together over 450 organizations across industry, government, and academia to advance robotics and AI adoption in U.S. manufacturing. Its Robotics Manufacturing Hub provides manufacturers with hands-on access to advanced technologies, helping them evaluate and implement automation solutions that improve competitiveness and resilience.

Flexxbotics’ participation aligns with the ARM Institute mission by delivering best practice insights along with production-ready software that includes open-source extensibility to enable advanced deployments of industrial robotics and automation for rapid factory deployment.

Download the Flexxbotics SDA runtime, Studio, and API (no time limits or feature restrictions) at https://flexxbotics.com/download/

Visit the Flexxbotics open-source GitHub repository for connector drivers to over 1000 makes & models of factory machines and automation at https://github.com/flexxbotics/transformers

Event Details

Event: Smarter Manufacturing, Faster Production
Date: February 25, 2026
Location: ARM Institute, Pittsburgh PA


About ARM Institute

The ARM (Advanced Robotics for Manufacturing) Institute is a Manufacturing Innovation Institute (MII) funded by the Office of the Secretary of Defense under Agreement Number W911NF-17-3-0004 and is part of the Manufacturing USA® network. The ARM Institute leverages a unique and robust consortium of 470+ members and partners across industry, academia, and government to make robotics, autonomy, and artificial intelligence more accessible to U.S. manufacturers large and small, train and empower the manufacturing workforce, strengthen our economy and global competitiveness, and elevate national security and resilience. Based in Pittsburgh, PA since 2017, the ARM Institute is leading the way to a future where people & robots work together to respond to our nation’s greatest challenges and to produce the world’s most desired products. For more information, visit www.arminstitute.org and follow the ARM Institute on LinkedIn and X.

Flexxbotics Extends Siemens S7Comm Transformer in Open-Source GitHub Project

Flexxbotics Extends Siemens S7Comm Transformer in Open-Source GitHub Project

flexxbotics-extends-siemens-s7comm-transformer-in-open-source-github-lg

Boston, MA – February 17, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced further enhancements to the S7 Communications (S7Comm) transformer connector driver within the Flexxbotics open-source project on GitHub. The updated S7Comm capabilities extend many-to-many interoperability, high-performance data acquisition, and secure bi-directional control for machines and production systems running Siemens PLC and CNC controls.

The updated S7Comm connector driver is available now as part of the Flexxbotics Transformers open-source repository, released under the permissive Apache 2.0 license, at https://github.com/Flexxbotics/transformers

Advancing Siemens S7Comm for Software-Defined Automation

S7Comm is the native industrial communication protocol used across Siemens SIMATIC PLCs, SINUMERIK CNC controls, and integrated automation systems. While widely deployed, S7Comm environments have historically been constrained by vendor-specific incompatibilities and interoperability complexity in heterogeneous smart factory environments.

The enhanced Flexxbotics transformer addresses these limitations by extending the S7Comm protocol interoperability within the Flexxbotics software-defined automation (SDA) runtime, enabling machines running Siemens controls to more readily participate in autonomous manufacturing operations.

The updated connector driver delivers:

  • Expanded compatibility across Siemens SIMATIC PLCs, SINUMERIK CNCs, and S7Comm-enabled machines
  • Parallelized, multi-threaded data pipelines for high-frequency, deterministic data exchange
  • Secure, bi-directional read/write access enabling autonomous parameter updates and machine control
  • Consistent abstraction of Siemens S7Comm interfaces alongside all other Flexxbotics connector drivers
  • Native interoperability with robots, inspection systems, test equipment, enterprise IT systems, and Industrial AI pipelines

“Siemens controls operate some of the most critical production equipment in the world, yet have been complicated to include in broader autonomous manufacturing architectures,” said Tyler Modelski, CTO and Co-Founder of Flexxbotics. “With our enhanced S7Comm transformer, machines running Siemens PLCs and controls interoperate seamlessly with non-Siemens controlled machines, tools, and inspection & test systems for true autonomous process control.”

Enabling Autonomous Process Control for Siemens-Controlled Machines

Within the Flexxbotics software-defined automation platform, the S7Comm transformer interoperates automatically with all other connector drivers loaded into the runtime environment. This many-to-many interoperability model eliminates custom, point-to-point integrations and allows Siemens-controlled machines to directly interact with all types of other plant assets for lights out production.

This capability enables autonomous process control scenarios including:

  • Real-time parameter adjustments and adaptive offset corrections on Siemens-controlled machines
  • Closed-loop quality control based on inspection and measurement feedback
  • Autonomous response to process drift, tolerance deviations, and production conditions
  • Coordinated machine-robot orchestration across mixed-vendor automation cells and lines
  • Automated compliance and traceability in regulated manufacturing environments

By contextualizing Siemens machine data alongside all other factory equipment, Flexxbotics enables continuous, automated optimization of production processes without manual intervention.

Native Compatibility Across the Full Flexxbotics Connector Ecosystem

The S7Comm transformer inherits compatibility with all other Flexxbotics connectors, including Beckhoff ADS, Heidenhain TNC, FOCAS, FANUC industrial robots, Keyence, COGNEX, FOBA, OPC UA, MTConnect, and numerous other connector drivers. 

This unified architecture enables:

  • Seamless interoperability between Siemens PLCs and other factory machines, automation & robotics, inspection & test equipment, vision systems, lasers, sensors, and more
  • Aggregation, contextualization, and enrichment of Siemens machine data within multimodal high-performance data pipelines
  • High-frequency data capture for Industrial AI and Physical AI model training and inference
  • Deterministic control and orchestration across heterogeneous automation environments

Each new transformer added to the Flexxbotics runtime expands interoperability automatically, allowing Siemens-controlled machines to interoperate with the full factory automation ecosystem.

“Autonomous manufacturing requires every machine to operate as part of a single, coordinated system,” said Tyler Bouchard, CEO and Co-Founder of Flexxbotics. “By expanding our S7Comm transformer capabilities, we’re enabling companies to unlock autonomous process control for Siemens-controlled equipment and securely bring it into next-generation software-defined automation environments.” 

Open, Permissive, and Commercially Friendly

The enhanced S7Comm connector driver is released under the Apache 2.0 license as part of the Flexxbotics Transformers open-source project on GitHub. Controls engineers, automation developers, and system integrators can freely extend the transformer, implement custom automation logic in Python, and deploy commercially without licensing restrictions. 

Flexxbotics encourages community collaboration with real-world factory deployments directly influencing continued enhancements to the industrial protocol transformers. 

Availability

Flexxbotics Transformers (including the updated S7Comm connector driver):

https://github.com/Flexxbotics/transformers

Developer Studio & API Overview video:

Free Flexxbotics SDA runtime, Studio, and API (no time limits or feature restrictions):

https://flexxbotics.com/download

 

Flexxbotics to Present at General Motors and Industry 4.0 Accelerator Innovation Day 2026

Flexxbotics to Present at General Motors and Industry 4.0 Accelerator Innovation Day 2026

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Boston, MA – February 17, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced that CEO and Co-Founder, Tyler Bouchard, will present at Innovation Day 2026 co-hosted by General Motors and Industry 4.0 Accelerator. The full-day event will be held on February 18, 2026 at the Cole Engineering Building within General Motors’ Global Tech Center campus in Warren, Michigan.

Innovation Day brings together General Motors’ manufacturing, engineering, and IT teams alongside a select group of advanced technology providers to showcase innovations aligned with GM’s Software-Defined Factory (SDF) strategic initiatives. Participating organizations will present AI-first smart factory solutions spanning Industrial AI, software-defined automation, digital twins, advanced robotics, physical AI, and next-generation factory interoperability.

The event enables focused collaboration between key GM personnel and invited partners to explore how emerging technologies can be integrated into existing and future production environments. Sessions provide GM stakeholders with an opportunity to evaluate solutions that enhance production efficiency, enable closed-loop process control, and accelerate the deployment of autonomous manufacturing capabilities.

During his presentation, Tyler Bouchard will demonstrate how Flexxbotics’ platform delivers universal interoperability between factory machines, automation & robotics, vision systems, and inspection & test equipment while integrating seamlessly with manufacturing IT systems. He will highlight how Flexxbotics enables software-defined automation to support autonomous process control, adaptive robotic production, and scalable deployment of Industrial AI across GM’s production operations.

“We believe that achieving manufacturing autonomy requires interoperable orchestration across production lines, factory equipment, and enterprise systems without introducing integration complexity or operational disruption,” said Tyler Bouchard, CEO & Co-Founder of Flexxbotics. “We’re honored to participate in this important event and to collaborate with General Motors and Industry 4.0 Accelerator to help advance GM’s vision for autonomous manufacturing in the interoperable, software-defined factory of the future.”

Flexxbotics’ participation underscores its expanding role in enabling lights out manufacturing through software-defined automation at leading global manufacturers. Learn how Flexxbotics enables manufacturing autonomy at https://flexxbotics.com/ and explore the Flexxbotics open-source project for interoperable factory equipment connector drivers at https://github.com/Flexxbotics/transformers.


Flexxbotics Extends SAP to Enable Autonomous Process Control for Scalable Manufacturing Autonomy

Flexxbotics Extends SAP to Enable Autonomous Process Control for Scalable Manufacturing Autonomy

Flexxbotics-SAP-Paper-PR

Boston, MA – February 11, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced expanded capabilities enabling companies running SAP to achieve new levels of production autonomy through Autonomous Process Control (APC). By extending SAP environments with standardized autonomous manufacturing software, Flexxbotics enables closed-loop automation capable of adjusting production processes in real-time based on inspection, test, and sensor feedback.

Flexxbotics’ approach directly connects plant assets, automation, robots, inspection systems, and sensors into SAP-driven production workflows – transforming traditionally siloed automation cells into fully orchestrated, enterprise-connected systems for autonomous manufacturing. The result is precision quality, higher yields, improved compliance, and scalable “lights-out” production across complex factory environments.

“Increasing manufacturing autonomy requires more than conventional hardware automation – it demands closed-loop digitalization that unifies SAP with machines, robots, and real-time quality feedback,” said Tyler Bouchard, CEO and Co-Founder of Flexxbotics. “By extending SAP with Autonomous Process Control, companies can finally scale automation in a standardized and sustainable way to improve throughput, quality, and profitability.”

Enabling Closed-Loop Autonomy with SAP

Flexxbotics works securely with SAP S/4HANA and SAP Digital Manufacturing, as well as older ECC environments, to operationalize fully automated production with:

  • Bi-directional controller interoperability across machines, PLCs, robots, inspection systems, sensors, and other factory assets
  • Orchestration of multi-machine automated production lines and cells driven by SAP
  • Real-time closed-loop process adjustments driven by inspection and test feedback
  • Contextualized production data capture for compliance, genealogy, SPC, and Industrial AI data sets for training and inference

This standardized approach replaces costly one-off, point-to-point integrations and custom cell programming that have historically limited automation scalability and created data silos outside the enterprise IT architecture.

Companies using Autonomous Process Control with Flexxbotics Report:

  • Defect reductions exceeding 30%
  • Yield improvements of 25–45%
  • Improved throughput and faster cycle times
  • Cost of Quality reductions of 20% or greater
  • Increased EBITDA margins

 New White Paper Available

Flexxbotics has published a new white paper – Attaining New Levels of Manufacturing Autonomy through Autonomous Process Control for Companies Running SAP – which details the APC framework, SAP production data flow architecture, implementation best practices, and business outcomes across regulated and high-precision industries including aerospace, defense, semiconductors, automotive, and life sciences.

The paper outlines how standardized autonomous manufacturing platforms enable closed-loop control in production and form the foundation for factory AI-driven initiatives.

Technical developer Studio & API Overview video: https://www.youtube.com/watch?v=zRUaRk_V0pk 


Flexxbotics Releases Updated MQTT Connector Driver on Open-Source GitHub Project to Accelerate Real-Time Industrial Interoperability

Flexxbotics Releases Updated MQTT Connector Driver on Open-Source GitHub Project to Accelerate Real-Time Industrial Interoperability

flexxbotics-mqtt-connector-driver-github-release

Boston, MA – February 10, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced the release of an enhanced MQTT connector driver within the Flexxbotics open-source project on GitHub. The updated MQTT connector driver expands real-time industrial messaging capabilities to support scalable, event-driven data pipelines and normalized interoperability across heterogeneous factory environments.

Released under the permissive Apache 2.0 license, the Flexxbotics MQTT connector driver provides production-ready publish/subscribe connectivity for streaming machine telemetry, process events, quality data, and operational metrics between factory equipment, edge systems, enterprise software, and cloud platforms.

Normalized MQTT Messaging Across Heterogeneous Automation Systems

The update standardizes topic structures, data payloads, security configurations, and performance tuning to operationalize MQTT consistently across industrial deployments. It normalizes vendor-specific implementations and equips non-MQTT enabled factory assets with the ability to connect and communicate using MQTT avoiding costly point-to-point custom integrations.

“Modern manufacturing depends on real-time data flowing securely between factory machines, automation, manufacturing systems, and AI repositories,” said Tyler Bouchard, CEO and Co-Founder of Flexxbotics. “By delivering a hardened, normalized MQTT connector as open-source infrastructure, we’re enabling automation teams to scale event-driven factories without one-off custom code or fragmented data architectures.”

Expanding Real-Time Data Integration for Autonomous Manufacturing

The enhanced MQTT transformer supports high-throughput telemetry streaming, reliable event delivery, secure TLS-based communications, and bi-directional data exchange for closed-loop optimization and autonomous process control. It is designed to integrate natively with PLCs, robots, plant equipment, inspection systems, historians, MES platforms, and AI analytics pipelines.

“MQTT is increasingly the real-time data stream in modern factories, but many plant assets cannot support the topic structures, payload formats, and security implementations required for factory-wide deployments,” said Tyler Modelski, CTO and Co-Founder of Flexxbotics. “This update normalizes industrial MQTT into a production-ready connector driver that works consistently across vendors, sites, and systems making real-time interoperability practical for autonomous manufacturing.”

Powering the Future of Interoperable Industrial Automation

The Flexxbotics open-source project provides industrial-grade connector drivers – called Transformers – for over 1,000 makes and models of factory equipment and automation systems. Built using Flexxbotics software-defined automation (SDA), the project enables many-to-many interoperability across open industrial protocols and proprietary vendor interfaces to accelerate manufacturing digitalization and targeted AI introduction.

The enhanced MQTT transformer is available now as part of the Flexxbotics GitHub repository at https://github.com/Flexxbotics/transformers

Technical developer Studio & API Overview video: https://www.youtube.com/watch?v=zRUaRk_V0pk

Free Flexxbotics SDA runtime, Studio, and API (no time limits or feature restrictions): https://flexxbotics.com/download/


Flexxbotics Updates FANUC Industrial Robot Connector Driver for Machine Interfacing in Open-Source GitHub Project

Flexxbotics Updates FANUC Industrial Robot Connector Driver for Machine Interfacing in Open-Source GitHub Project

Flexxbotics-Github-transformers (1)

Boston, MA – February 3, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced the update to its FANUC industrial robot connector driver within the Flexxbotics Transformers open-source project on GitHub. The enhanced FANUC connector driver expands robot-to-machine interfacing interoperability, real-time robot awareness, and secure bi-directional control across automated production environments and advanced robotic workcells.

The updated FANUC transformer is available now as part of the Flexxbotics open-source repository, released under the permissive Apache 2.0 license, at:

https://github.com/Flexxbotics/transformers

Advancing Industrial Robotics with Software-Defined Automation 

Industrial robots are central to modern manufacturing, however, interfacing between robot controllers and the many different protocols used in factory machines, safety systems, inspection & test equipment, and other plant assets remains a complicated, custom project.

Now with the updated connector driver, Flexxbotics further modernizes robot connectivity by enabling FANUC robots to communicate in a standardized way with over 1000 makes and models of factory equipment using a software-defined automation (SDA) runtime designed for scalable, many-to-many interoperability. 

Flexxbotics updated connector driver enables the full line of FANUC industrial robots and collaborative robots with expanded capabilities including:

  • Standardized interoperability of FANUC robots across both open industrial protocols and vendor-specific proprietary interfaces
  • Secure bi-directional read/write execution for closed-loop robotic cell automation
  • Additional real-time robot awareness of the operational states and process variables of factory machines and equipment
  • High-frequency, parallelized data pipelines capture more data including robot speeds, force, torque, cycle, performance, and other telemetry

 “Robotic automation has historically required custom point-to-point integration in every workcell and process,” said Tyler Modelski, CTO and Co-Founder of Flexxbotics. “By further extending our FANUC industrial robot transformer, we’re making connectivity with plant machines and equipment standardized and many-to-many which enables robotics to scale securely across factories.”

Enabling Many-to-Many Robot Interoperability

With Flexxbotics the FANUC connector driver interoperates with all the plant equipment connected to the runtime – robots can communicate directly with different brands of PLCs, factory machines, safety systems, inspection equipment, cameras, probes, sensors, and others across all endpoints regardless of their protocols. 

Each new machine added inherits compatibility across the entire automation environment, eliminating custom point-to-point robot integrations and enabling many-to-many bi-directional communication across heterogeneous factory assets.

Using asynchronous, multi-threaded controls, the FANUC transformer aggregates and contextualizes robotic data in real time to support advanced orchestration, closed-loop control, and granular data collection for Physical AI training and inference.

Expanded Robotic Applications

The updated FANUC transformer supports a wide range of automation applications and direct KAREL programming, including:

  • Robotic application interoperable cell control logic and process execution
  • Automated production digital thread traceability for regulatory compliance
  • Robot cluster orchestration and first-fault identification
  • Advanced robotic machine tending and material handling
  • Closed-loop autonomous process control with real-time processing adjustments
  • Robotic synchronization with manual operations and assembly on production lines
  • Automated job changeovers and intelligent recovery enablement
  • Multi-modal data acquisition for Physical AI and Industrial AI training

 Parallelized data pipelines make the FANUC transformer ideal for ingesting real-time robotic motion and process data while maintaining deterministic automation behavior.

Open, Permissive, and Commercially Friendly Licensing

The updated FANUC industrial robot connector driver is released as open-source software under the Apache 2.0 license on Flexxbotics’ GitHub project. Automation engineers and integrators can extend the robot interface, build custom automation logic in Python, and deploy commercially with no contribution requirements.

Flexxbotics continues to encourage community feedback and contributions to expand robotic interoperability across additional controllers and automation applications.

“Open interoperability is essential for scaling robotics beyond isolated workcells,” noted Tyler Bouchard, CEO & Co-Founder of Flexxbotics. “By providing our FANUC connector driver as open source, we’re giving manufacturers a production-ready foundation for building truly autonomous robotic factories.”

Availability

Flexxbotics Transformers (including the updated FANUC transformer):

https://github.com/Flexxbotics/transformers

Technical developer Studio & API Overview video:

Free Flexxbotics SDA runtime, Studio, and API (no time limits or feature restrictions):

https://flexxbotics.com/download

Flexxbotics Expands OPC UA Transformer Capabilities in Open-Source GitHub Project

Flexxbotics Expands OPC UA Transformer Capabilities in Open-Source GitHub Project

Flexxbotics-Github-transformers (1)

Boston, MA – January 27, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced new enhancements to the OPC UA transformer within the Flexxbotics Transformers open-source project on GitHub. The expanded OPC UA capabilities further strengthen many-to-many industrial interoperability, high-performance data acquisition, and secure bi-directional control across heterogeneous factory environments.

The updated OPC UA transformer connector driver is available now as part of the Flexxbotics Transformers open-source repository, released under the permissive Apache 2.0 license, at https://github.com/Flexxbotics/transformers

Advancing OPC UA for Software-Defined Automation

OPC UA is a foundational protocol for modern industrial communication, although real-world deployments often struggle with interoperability across diverse vendors implementations and automation architectures. The enhanced OPC UA transformer addresses these challenges by extending OPC UA support within the Flexxbotics software-defined automation (SDA) runtime built for production environments.

The updated transformer delivers:

  • Expanded OPC UA client and server interoperability across a broader range of controllers, machines, and systems
  • Parallelized, multi-threaded data pipelines for high-frequency, low-latency data exchange
  • Secure, bi-directional read/write access for both monitoring and closed-loop control
  • Consistent abstraction of OPC UA interfaces alongside other protocols within a unified automation runtime

“OPC UA is critical infrastructure for modern factories, however, it has often been implemented differently across machine controllers by various vendors which can cause incompatibilities and capability inconsistencies,” said Tyler Modelski, CTO and Co-Founder of Flexxbotics. “By further expanding our OPC UA transformer, we’re giving automation and controls engineers a production-proven way to operationalize OPC UA in a standardized way regardless of the vendor implementation.”

Enabling Many-to-Many OPC UA Interoperability

Within the Flexxbotics runtime, the OPC UA transformer interoperates automatically with all other connector drivers loaded, enabling many-to-many connectivity across OPC UA devices and non-OPC UA endpoints alike. Each new transformer inherits compatibility with all others, eliminating the need for custom point-to-point mappings.

Using asynchronous and parallelized data streams, the OPC UA transformer with Flexxbotics aggregates and contextualizes data across machines, PLCs, robots, inspection systems, and test equipment to support greater manufacturing autonomy and Industrial AI data ingestion.

Expanded Factory Use Cases

The enhanced OPC UA transformer supports a wide range of production automation and orchestration scenarios, including:

  • Closed-loop control across mixed-vendor automation cells
  • Autonomous process control with real-time parameter setting, variable updates, and offset adjustments
  • Digital thread traceability and compliance in regulated industries
  • Automated production lines, tool cells, and advanced robotic machine tending
  • High-frequency data capture for Industrial AI and Physical AI training data sets

As a secure data pipeline, the OPC UA transformer is optimized for ingesting high-volume, multi-modal data streams while maintaining deterministic control behavior.

Open, Permissive, and Commercially Friendly

The OPC UA transformer is released under the Apache 2.0 license as part of the Flexxbotics Transformers open-source project on GitHub. Developers and integrators can freely extend the transformer, adapt information models, create custom automation logic in Python, and deploy commercially with no contribution requirements.

Flexxbotics encourages community feedback and contributions, with real-world manufacturing use cases directly influencing the roadmap for OPC UA and other protocol transformers.

“Open interoperability is essential for the next generation of autonomous manufacturing,” said Tyler Bouchard CEO and Co-Founder of Flexxbotics. “By expanding OPC UA capabilities in our open-source transformer set, we’re enabling companies to scale automation and Industrial AI without artificial constraints.”

Availability 

Flexxbotics Transformers (including the updated OPC UA connector driver):

https://github.com/Flexxbotics/transformers

Technical documentation and developer guides: https://flexxbotics.com/technical-documents/

Free Flexxbotics SDA runtime, Studio, and API (no time limits or feature restrictions): https://flexxbotics.com/download/


Flexxbotics Launches Open-Source Project on GitHub to Accelerate Industrial Automation Interoperability

Flexxbotics Launches Open-Source Project on GitHub to Accelerate Industrial Automation Interoperability

flexxbotics-open-source-github-industrial-automation-interoperability

Boston, MA – January 20, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced the public release of Flexxbotics Transformers, a new open-source project on GitHub providing industrial-grade connector drivers for factory equipment and automation systems. Released under the Apache 2.0 license, Flexxbotics Transformers are designed using software-defined automation (SDA) to accelerate open interoperability across a wide range of manufacturing environments with different tools, machines, and automation.

The Flexxbotics Transformers open-source project on GitHub is available now at https://github.com/Flexxbotics/transformers

Flexxbotics Transformers are production-ready connector drivers used with the Flexxbotics software-defined automation (SDA) platform. They provide a standardized abstraction layer for connecting plant machines, PLCs, robots, inspection & test equipment, sensors, safety systems, and other factory assets using both open industrial protocols and vendor-specific proprietary interfaces.

“Smart factories are moving beyond point-to-point, one-off integrations between assets and equipment to achieve many-to-many interoperability with software-defined automation,” said Tyler Bouchard, CEO and Co-Founder of Flexxbotics. “By open-sourcing our industrial transformer set, we’re giving controls engineers and automation developers a production-proven option for building more modern factory automation that scales.”

Enabling Many-to-Many Industrial Interoperability

Flexxbotics Transformers are loaded directly into the Flexxbotics runtime and expose consistent interface communication regardless of the underlying equipment or protocol.

Using parallelized data pipelines with multi-threaded and asynchronous controls, Flexxbotics Transformers aggregate and contextualize factory data for greater manufacturing autonomy and Industrial AI data ingestion.

Flexxbotics Transformers provide highly reliable and secure controller interoperability across over 1000 makes & models of factory equipment enabling companies to move beyond incompatibilities and complex, custom point-to-point integrations.

Transformers automatically interoperate with one another within the same Flexxbotics runtime, enabling many-to-many connectivity across all connected devices. Then, each new connector driver introduced inherits compatibility with all others loaded for many-to-many bi-directional read/write across all endpoints.

What’s Included in the Flexxbotics Open-Source Repository?

The GitHub open-source repository includes production-ready transformers, templates, and examples for building, extending, and running automated integrations, including:

  • Equipment Transformers – Existing protocols and interfaces including OPC UA, MQTT, Siemens S7comm, Beckhoff ADS Twincat, FANUC FOCAS2, and others
  • Workcell Transformer – A reference that composes multiple transformers to orchestrate automation logic and execute multi-threaded and asynchronous controls
  • Transformer Template – Base template for creating new device connector drivers
  • Automation Scripts – Examples that are callable from the controls configurator and HMI, run in real time, and interact directly with transformers to execute tasks

What are Practical Use Cases Across the Factory?

Flexxbotics Transformers are used for a wide range of controller interfacing and orchestration scenarios across tool controller-based systems, PLC-based automation, robotic workcells, inspection & test stations, automated assembly, and others.

Common Use Cases Include:

  • APC/R2R systems, tool orchestration, ATE test automation, automated production lines, advanced robotic machine tending, regulated process automation, and others
  • Process characterization, correlation, and root cause analysis to enable automated production autonomy with closed-loop control
  • Autonomous process control for adjustments and corrections of variables, parameters, and offsets
  • Orchestration of multi-operation automated processes with autonomous changeovers and digital thread compliance traceability
  • Collection, normalization, and contextualization of incompatible mulit-source data from factory assets for Physical AI and Industrial AI training

Transformers are parallelized data pipelines which ingest high frequency, multi-modal data streams making them ideal for capturing AI training data sets.

Open, Permissive, and Commercially Friendly

All transformers in the repository are released under the Apache 2.0 license, allowing commercial use with no contribution requirements. Developers, technologists, and integrators can extend existing transformers, program new transformers, create custom machine-to-automation logic in Python, and much more.

Flexxbotics encourages community contributions, feedback, and proposals for new transformer integrations. Community innovation and insights directly shape the development roadmap.

“Open interoperability is essential for the next generation of autonomous manufacturing,” said Tyler Bouchard, CEO and Co-Founder of Flexxbotics. “By releasing Flexxbotics Transformers as open source, we’re enabling companies to build, extend, and scale industrial automation without artificial restrictions.”

Technical documentation, including a developer’s guide, are available at: https://flexxbotics.com/technical-documents/

The Flexxbotics Transformers open-source project is available now on GitHub at https://github.com/Flexxbotics/transformers

Flexxbotics free download includes the SDA runtime, Studio, and API with no time limits, capacity restrictions, or disabled capabilities. It is not a trial or evaluation version. Download now at https://flexxbotics.com/download/


Flexxbotics Releases Free Download of Software-Defined Automation for Manufacturing Autonomy

Flexxbotics Releases Free Download of Software-Defined Automation for Manufacturing Autonomy

flexxbotics-releases-free-download-of-software-defined-automation-for-manufacturing-autonomy

Boston, MA – January 14, 2026 – Flexxbotics, the autonomous manufacturing platform leader, today announced the release of its software-defined automation as a free software download, providing direct access to industrial-grade automation technology for advanced manufacturing operations worldwide. The download delivers a powerful and extensible production-ready runtime environment, low-code HMI, developers studio, and complete API for smart factory interoperability and orchestration.

Flexxbotics free download is not a trial or evaluation version. It includes the SDA runtime, Studio, and API with no time limits, capacity restrictions, or disabled capabilities. Download now at https://flexxbotics.com/software-download/

WHAT IS FLEXXBOTICS?

Software-defined automation (SDA) built for fault tolerant stability and regulatory compliance requirements, Flexxbotics has been deployed in production environments across multiple industries globally. The browser-native frontend uses progressive web application technology with hardened security for controlled access from computers and other industrial devices. A light-weight containerized, full-stack backend architecture runs on virtually any compute infrastructure while delivering deterministic reliability, security, and scalability.

Flexxbotics provides many-to-many controller interoperability across over 1000 makes & models of factory equipment enabling companies to move beyond incompatibilities and complex custom integrations.

Using parallelized data pipelines, Flexxbotics delivers bi-directional read/write data flows in real-time for heterogeneous plant assets with both open and proprietary industrial protocols – making multiple machines, PLCs, robots, test & inspection equipment, and IT systems operate with closed-loop control for greater autonomy.

WHO NEEDS FLEXXBOTICS?

Flexxbotics is designed for companies pushing factory automation boundaries seeking:

  • Automated operation sequencing across multiple machines, sensors, and devices
  • Granular multi-source production data streams for Physical AI training
  • Sovereign data acquisition for secure, local Industrial AI training data sets
  • Data contextualization for factory automation regulatory compliance
  • Modern alternatives to legacy control systems for better asset interoperability

Advanced manufacturing technologists, such as automation and controls engineers, are able to run controller connector drivers – called Transformers – in Flexxbotics and can create their own using Python. Each new connector driver inherits compatibility with all others loaded in Flexxbotics to interoperate many-to-many across all endpoints.

“Many-to-many compatibility inheritance accelerates connecting factory equipment by 22x compared to conventional point-to-point PLC integration approaches,” explained Tyler Modelski, CTO & Co-founder of Flexxbotics. “To aggregate and contextualize factory data for Industrial AI and then make closed-loop adjustments in processing logic requires autonomous process control which is what Flexxbotics delivers.”

WHAT’S IN FLEXXBOTICS 

  • Universal Open Connectivity – Multi-machine controller protocol interoperability for OPC UA, MQTT, PROFINET, EtherNet/IP, Beckhoff, FOCAS, and many others
  • Factory AI Data Acquisition – Collect high-frequency, multi-source production data streams for Industrial AI training data sets
  • Powerful Cell Automation – Conditionals, rules, and logic sequencing enable dynamic reaction based on operational conditions, system states, and sensor inputs
  • Autonomous Process Control – Closed-loop feedback for real-time parameter and variable adjustments to processing instructions in factory assets and automation
  • Digital Thread Traceability – Comprehensive, contextualized data capture for compliance to ISO-13485, CGMP, AS9100, and other mandates
  • Flexible Developer Extensibility – Python-based Studio with IntelliSense and RESTful API for bring-your-own-model (BYOM) LLM AI development

Flexxbotics runs both online and offline so production continues with or without internet access, and works with existing IT business systems including ERP, MES, QMS, PLM, CAD/CAM, IIoT/SCADA, and others for synchronized process execution.

“Providing open access to our production-proven software unlocks the factory for global companies to scale autonomous control across their operations worldwide,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “To truly scale production autonomy requires open, extensible software-defined automation, and Flexxbotics puts that directly into the hands of the people who are transforming operations.”

WHEN & WHERE IS FLEXXBOTICS AVAILABLE?

Flexxbotics download is available now at https://flexxbotics.com/software-download/

Download includes the full SDA runtime, low-code HMI, developers studio and API with no time limits, capacity restrictions, or disabled capabilities; not a trial or evaluation distribution.


Flexxbotics Announces Further Expansion with Offices at Newlab

Flexxbotics Announces Further Expansion with Offices at Newlab

Flexxbotics-newlab

Boston, MA – December 18, 2025 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced a strategic expansion with new offices in Newlab at Michigan Central in Detroit. Driven by growing demand for manufacturing autonomy with autonomous process control, the new facilities position Flexxbotics for even tighter collaboration with customers and partners across the Midwest.

The expansion places Flexxbotics at the center of yet another advanced manufacturing cluster in the United States with Detroit’s concentration of automotive, defense, industrial, and medical sectors making it an important geography for reindustrialization.

“We’re excited to welcome Flexxbotics to Newlab Detroit,” said Riley Hall, General Manager at Newlab. “Flexxbotics is an ideal fit for our community – their technology is built for next generation manufacturing environments, and their focus on deployment and scalability reflects exactly the kind of innovation we aim to support here in Detroit.”

Newlab is a global platform for innovation hubs that focuses on scaling critical technologies transforming core industries. Newlab operates five innovation centers around the world that connect high growth technology companies with industrial ecosystems for cross-sector networking and deployment.

Flexxbotics solution digitalizes production automation for next-generation smart factory autonomy. Its innovative FlexxCORE™ technology seamlessly connects and coordinates robots with existing automation equipment, IT systems, and people to enable true lights out manufacturing.

“We are aligned with Newlab’s strategic approach to manufacturing transformation and believe attaining autonomous process control in production automation is the key to scaling factory autonomy,” said Tyler Bouchard, CEO and Founder of Flexxbotics. “As customer demand in the Great Lakes region continues to accelerate, expanding our presence in the Detroit area further strengthens our resources in one of the nation’s leading industrial innovation centers.”


About Newlab

Newlab is a venture platform for critical technology startups transforming core industrial sectors. We help startups commercialize faster by aligning Infrastructure, Commercialization Projects, and Capital in locations with strategic advantages. Newlab operates 5 innovation hubs globally and manages active pilot programming in additional regions. To date, Newlab has partnered with over 50 industry and government leaders and has supported its 400+ member companies in raising over $5.8B from venture capital firms, with over $2.3B of successful exits and a collective valuation of over $20B. Visit www.newlab.com to learn more.

Flexxbotics Presents at Industry 4.0 Accelerator and Ford Motor Company’s Innovation Expo

Flexxbotics Presents at Industry 4.0 Accelerator and Ford Motor Company’s Innovation Expo

Flexxbotics-Ford-Motor-Company-Innovation-Expo-2025 (1)

Boston, MA – November 6, 2025 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced that CEO and Co-Founder, Tyler Bouchard, presented at the Innovation Expo 2025 co-hosted by the Ford Motor Company and Industry 4.0 Accelerator. The full day conference was held on November 5, 2025 at Ford Motor Company’s global headquarters.

The Innovation Expo convened Ford’s manufacturing and IT teams to hear about leading solutions tailored to their specific initiative areas. For this year’s conference 15 selected technology partners were invited to showcase breakthroughs in Robotics, Digitalization, Vision Systems, Industrial Mobile Robots, and other advanced manufacturing solutions.

The conference enabled in-depth discussions about incorporating manufacturing technologies into Ford’s factories to improve efficiency, quality, and sustainability. Sessions provided Ford representatives with a unique opportunity for curated collaboration in order to explore innovations specifically matched to their operational needs.

During his presentation, Tyler Bouchard shared how Flexxbotics’ platform provides universal interoperability and orchestration of robots with factory machines and inspection systems while working with existing enterprise IT systems. Bouchard focused on how manufacturers are harnessing Flexxbotics software-defined automation to enable autonomous process control for scaling deployments of production robotics.

“We believe the future requires ever greater levels of manufacturing autonomy, and that factories must be able to add these technologies to existing infrastructure without interoperability barriers or wholesale equipment replacement,” said Tyler Bouchard, CEO & Co-Founder of Flexxbotics. “We’re honored to present at this high-impact event, and to provide inputs that can help Ford shape their smart factory roadmap for the years ahead.”

Flexxbotics’ participation reflects its expanding role in the reindustrialization movement and the necessity for software-driven autonomy in the Industrial AI era. Learn why Reindustrialization won’t work without Robotics in The Robot Report article https://www.therobotreport.com/reindustrialization-wont-work-without-robotics/ and discover how Flexxbotics enables robot-driven manufacturing at https://flexxbotics.com/


Mach Medical Partners with Flexxbotics to Power Robotic Manufacturing of Orthopedic Implants

Mach Medical Partners with Flexxbotics to Power Robotic Manufacturing of Orthopedic Implants

mach-medical-partners-with-flexxbotics-to-power-robot-manufacturing-of-orthopedic-implants

Boston, MA – October 14, 2025 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced that Mach Medical, a medical device contract manufacturer transforming the orthopedic supply chain, has deployed Flexxbotics for advanced robotic machine tending with autonomous process control. Using Flexxbotics enables Mach Medical to further optimize the High Velocity Single-Piece Flow Manufacturing approach – delivering precision, speed, and compliance at scale.

By integrating Flexxbotics’ platform into the production process, Mach Medical has achieved a fully autonomous, multi-machine workcell capable of 24/7 ‘lights-out’ operation. The cell includes 5-axis vertical milling operations, a Coordinate Measuring Machine (CMM) for in-line inspection, and a custom part wash/blow-off station – all orchestrated by a single robot using Flexxbotics technology.

The automation cell implementation has already resulted in a 61% increase in production capacity, a 44% boost in throughput, and a 20:1 machine-to-labor ratio—delivering high-quality joint replacement implants with precision and consistency.

“As we continue to scale out operations, robotic digitalization is a key pillar in our smart factory strategy,” said Stephen Rozow, General Manager & Co-founder of Mach Medical. “We view advanced robotic machine tending with Flexxbotics as a real enabler of our expansion and efficiency plans.”

Mach Medical was founded to change how orthopedic implants are manufactured and delivered. By providing implants with a 3-week lead time and flexible lot sizes as low as one unit, Mach Medical helps orthopedic OEMs reduce inventory by up to 83% – with inventories costing OEMs an amount equivalent to 8% of sales or more, the savings start rivaling the OEMs R&D budgets. Achieving this level of agility requires a manufacturing system that can dynamically manage multiple SKUs, integrate inspection and compliance in-line, and provide full traceability – all of which Flexxbotics enables.

The Flexxbotics solution gives the Mach Medical robots full command and control over the workcell, connecting directly with all equipment and systems. Closed-loop feedback from CMM inspection results is automatically routed to CNC machines in real-time, allowing continuous, autonomous operation with full FDA compliance, including Device History File (DHF) traceability for each implant.

“We are proud to partner with Mach Medical to help them enhance their High Velocity Manufacturing capabilities. We understand that next generation manufacturers in high-precision industries require multi-machine orchestration for multiple parts and operations,” said Tyler Bouchard, CEO & Co-Founder of Flexxbotics. “That’s why Flexxbotics enables advanced robotic machine tending to transform basic tending into robot-driven manufacturing at scale.”


About Mach Medical

At Mach Medical, we are building the factory of the future—combining robotic automation, real-time data, and smart systems to deliver unmatched performance, compliance, and agility in orthopedic manufacturing. Flexxbotics is an essential part of this vision, transforming traditional machine tending into true robot-driven manufacturing at scale. Visit www.machmedicalcmo.com/ to learn more.

Flexxbotics’ FlexxCore Technology Named a Finalist in Humanoid Robotics Industry Awards

Flexxbotics’ FlexxCore Technology Named a Finalist in Humanoid Robotics Industry Awards

flexxbotics-humanoid-robotics-industry-awards-finalist

Boston, MA – October 9, 2025 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, announced that its FlexxCORE™ technology has been nominated as a finalist in the Groundbreaking Technology category for the Humanoid Robotics Industry Awards 2025.

Voting is now open and you can cast your votes here: https://humanoidroboticstechnology.com/humanoid-robotics-industry-awards/votes/

FlexxCORE™ is the unique breakthrough at the center of the Flexxbotics solution that enables robots to communicate with machines. It securely connects and coordinates humanoid robots with factory equipment, IT systems, and people to deliver robot-driven manufacturing. FlexxCORE™ empowers robots in production scenarios to interpret each machine’s job, processing routines, operational status, and more.

This nomination highlights Flexxbotics’ commitment to redefining smart manufacturing by bridging the gap between automation and adaptability. By enabling humanoid robots to take on increasingly complex workflows, Flexxbotics is accelerating the industry’s shift toward fully digitalized, human-robot collaborative factories.

“We’re honored that Flexxbotics has been recognized as a finalist in the Groundbreaking Technology category of the Humanoid Robotics Industry Awards,” said Tyler Bouchard, CEO and Co-Founder of Flexxbotics. “This nomination highlights our mission to transform robot-driven manufacturing by giving humanoid and existing factory robots the ability to seamlessly integrate with machines, systems, and people. We believe Flexxbotics is foundational for the humanoid-enabled smart factories of the future.”

The Humanoid Robotics Industry Awards, held in partnership with Novanta, recognize outstanding contributions from individuals, organizations, and technologies shaping the future of humanoid robotics. Winners will be selected through public voting and announced on November 5, 2025.


Flexxbotics to Present at ASTM International Conference on Advanced Manufacturing

Flexxbotics to Present at ASTM International Conference on Advanced Manufacturing

flexxbotics-to-present-at-icam-2025

Boston, MA – September 24, 2025 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced that Tyler Bouchard, CEO and Co-founder of Flexxbotics, will present Understanding the Smart Factory Production Robotics Maturity Model at the ASTM International Conference on Advanced Manufacturing 2025 (ICAM25) in Las Vegas, Nevada from October 6-10. Conference details and registration at https://icam2025.amcoe.org.

Robotic automation has transformative potential to redefine production economics while establishing new benchmarks for operational excellence. Achieving greater throughput, productivity, and quality using automation results in increases in both capacity and EBITDA profitability. In addition, waste, scrap & rework reductions result in decreased energy consumption per unit of output for greater sustainability.

The scope and scale of the benefits attained are directly determined by each plant’s ability to operate robot-enabled production with the highest levels of precision and quality. Moving through levels of maturity to achieve autonomous process control is the critical basis for fleets of robots to run ‘lights out’.

During the session, Tyler Bouchard will explain the Smart Factory Production Robotics Maturity Model along with the benefits, challenges, and Return on Investment (ROI) attainable with a comprehensive production robotic digitalization strategy.

Attendees will learn about the stages of maturity and considerations for factory personnel, equipment, and systems to ensure business objectives are achieved.

“The journey to manufacturing autonomy requires more than just buying new robots – it requires an automation strategy to unlock the full potential,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “We believe robotic digitalization is required to scale autonomy in the smart factory and that means a more open and modern approach than the custom coded installations of the past.”

Session Details:

Date: Monday 6 October at 8:50am PDT

Track: Industry 4.0 Robotics and Automation

Location: Conference Room 11

ICAM brings together global leaders from industry, academia, government, regulatory agencies, and national labs to address the critical needs of advanced manufacturing. The conference emphasizes standardization, qualification, and certification across the entire advanced manufacturing value chain; providing a unique platform to address the application-specific requirements of various industries while covering fundamental aspects of advanced manufacturing processes.

If planning an automation project and unable to attend ICAM, Flexxbotics has published the Complete Guide to Robotic Machine Tending Projects which provides a deep dive into the different aspects of advanced robotic machine tending initiatives necessary for success and includes practical tools and checklists. Download the white paper at https://flexxboticsinc.com/yckuc4u4.  


Flexxbotics to Present Latest Developments in Manufacturing Autonomy at Automate Trade Show

Flexxbotics to Present Latest Developments in Manufacturing Autonomy at Automate Trade Show

Flexxbotics-Automate-

Boston, MA – April 30, 2025 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced it will showcase its breakthrough capabilities for advanced robotic machine tending with autonomous process control at Automate 2025 on May 12-15 in Detroit, Michigan.

If you are attending Automate, please get in touch with Flexxbotics to arrange a meeting.

Flexxbotics solution digitalizes robotic production for next generation smart factory environments. Flexxbotics innovative FlexxCORE™ technology seamlessly connects and coordinates robots with existing automation equipment, IT systems and people. Flexxbotics enables robots to run multiple machines with multiple operations for multiple part SKUs for longer unattended operation in ‘lights out’ manufacturing.

At the event, Flexxbotics will demonstrate the manufacturing of an electro-mechanical product using an advanced robotic machine tending workcell enabled by Flexxbotics. The demonstration will feature a Universal Robots UR30 collaborative robot with SCHUNK pallet coupling interfacing managing multiple factory machines including a Haas 5-Axis Universal Machining Center, Hexagon Tigo Coordinate Measuring Machine (CMM) and MiJet cleaning station. Flexxbotics solution seamlessly connects the robot to each piece of equipment and coordinates the multi-operation jobs.

Flexxbotics will be located at Universal Robots Booth #4023 at Automate 2025 with the company’s experts on hand throughout the event to discuss automation project details.

“We believe that deploying production robotics at scale is the only way to achieve truly autonomous manufacturing in the smart factory,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “We will be showcasing our breakthrough FlexxCORE technology for multi-machine robotic interoperability together with UR and our other market leading hardware partners in real-world deployment scenarios at the event.”

Automate is the latest robotics and automation event in North America with more than 800 exhibitors and 40,000 attendees. The show brings together innovators from robotics, vision, motion, and AI to showcase the future of advanced manufacturing.

If you have an automation project planned for 2025 and are unable to attend Automate, Flexxbotics has published a white paper titled Complete Guide to Robotic Machine Tending Projects. This paper provides in-depth information on the different aspects of a robot machine tending initiative that are necessary for success. Download the white paper today from: https://flexxboticsinc.com/yckuc4u4.


Flexxbotics CEO & Co-Founder Tyler Bouchard to Present at World Economic Forum’s Centre for Advanced Manufacturing and Supply Chains Strategy Meeting in Boston

Flexxbotics CEO & Co-Founder Tyler Bouchard to Present at World Economic Forum’s Centre for Advanced Manufacturing and Supply Chains Strategy Meeting in Boston

Flexxbotics to present at World Economic Forum

Boston, MA – April 8, 2025 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced that Tyler Bouchard, the company’s CEO and Co-founder, will present at the World Economic Forum’s Q2 Strategy Meeting for the Centre for Advanced Manufacturing and Supply Chains. The exclusive gathering will take place April 10–11, 2025 in Boston, MA.

Held under the theme Resilience & Innovation in the Intelligent Age, the event convenes global leaders from industry, government, academia, and civil society to collaborate on building smarter, more resilient manufacturing ecosystems. The meeting will focus on unlocking the potential of advanced technologies including robotics, cultivating the next generation of talent, and driving sustainable transformation across global supply chains.

Bouchard will join a select group of executives and thought leaders in sharing insights on the digitalization of manufacturing, the strategic role of robotics in intelligent operations, and the impact of autonomous process control on competitiveness and agility in modern factories.

“We’re honored to contribute to this pivotal global dialogue on the future of manufacturing with humanoid robots and AI,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “At Flexxbotics we believe that a robotic production platform is the key to unlocking efficiency, quality, and sustainability at scale, and it’s a privilege to help shape that conversation with peers and partners from around the world.”

Bouchard’s participation reflects Flexxbotics’ growing influence in advancing the adoption of robotic automation across manufacturing industries. The company’s breakthrough technology, FlexxCORE™, enables all types of robots to communicate and orchestrate factory machines, inspection equipment, and IT business systems, transforming plant floors into the robot-driven smart factories of the future.

The event will be held at The Engine in Cambridge and MassRobotics in Boston, offering attendees immersive access to innovation hubs at the forefront of advanced manufacturing.

For more information about the organizations behind the event visit the Centre for Advanced Manufacturing and Supply Chains https://centres.weforum.org/centre-for-advanced-manufacturing-and-supply-chains, The Engine https://engine.xyz/, and MassRobotics https://www.massrobotics.org/ 

Explore the following for details about Flexxbotics and to learn more about the topics of robot-driven manufacturing https://flexxbotics.com/ and autonomous process control in smart factory operations https://flexxbotics.com/white-paper-autonomous-process-control/ 


Flexxbotics Unveils Latest Release of FlexxCore with Powerful New Capabilities for Multi-Machine Automation

Flexxbotics Unveils Latest Release of FlexxCore with Powerful New Capabilities for Multi-Machine Automation

Flexx Core announcement

Boston, MA – March 26, 2025 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced the latest release of FlexxCORE, the patent-pending technology at the center of the Flexxbotics solution. The new release delivers even more powerful capabilities for advanced robotic machine tending, robotic quality control, and robotic production lines by enabling robots – both industrial and collaborative – to run multiple machines with multiple operations for multiple part SKUs. These new FlexxCORE capabilities equip manufacturers to scale robotic production across the smart factory in a standardized way for greater plant capacity, quality, and EBITDA margins.

FlexxCORE now includes enhanced robot awareness, parallelized data pipelines, and greater data granularity which further extends the interoperable communication and coordination between robots, factory machines, inspection equipment, and other plant machinery. 

Enhanced Robot Awareness – Empowers robots in advanced tending scenarios to interpret each machines’ jobs, processing routines, operational status, and more

Parallelized Data Pipelines – Leverages asynchronous, parallel pipelines for hyperperformant real time robot+multi-machine orchestration

Greater Data Granularity – Expanded data model and event data capture for robotic operational context, pattern recognition, and machine learning

“FlexxCORE’s fully RESTful application programming interface (API) now has an expanded data model to enable dynamic definition of the production robotic environment,” explains Tyler Modelski, Co-founder & CTO of Flexxbotics. “This means the robots not only understand each machine’s capabilities, operating characteristics, and part processing status, the robots can direct the machines to execute work and know how to correct problems if they occur.”

WHAT IS FLEXXCORE?

FlexxCORE is a low-code environment for composing and running Transformers – powerful translation driver connectors – which includes a secure, high performance run-time framework with data pipelines, protocols, class structures, method sets, and data models for development. Transformers enable bi-directional read/write between robots and all types of factory equipment for many-to-many interoperability.

FlexxCORE delivers compatibility with over 1000 different makes and models of robots, machines, other factory machinery and inspection equipment options, and enables 22x faster connector creation than conventional automation integration methods. 

WHY IS FLEXXCORE IMPORTANT?

Until now, scaling out advanced robotic machine tending across the smart factory has involved endless custom programming and risk. Failed initiatives occur because the robots have limited or no connection to plant equipment and business systems because of interfacing complexity and incompatibilities. Previously, implementation attempts lacked process integration, were difficult and costly to maintain, and have not been factory-of-the-future ready for the inevitable introduction of AI workflows.

With the power of the new FlexxCORE technology at the center of the Flexxbotics solution, for the first time global companies can roll out production robotics across the smart factory in a standardized way for advanced robotic machine tending to enable:

Robot+Multi-Machine Orchestration

Robots control multiple machines simultaneously to achieve longer unattended robotic production for “lights out” manufacturing.

Robotic Processing of Multiple Parts

Coordinated robotic production of numerous different part types or SKUs within a part family while managing multi-step processes. 

Robot Multi-Job Work Order Staging

Work order changeovers detect order completion – including FDA regulated Line Clear – and update part properties for the next order in-feed.

Autonomous Process Control

Offset parameters adjusted in real time directly in the machine controller’s G-code for process control autonomy, improving quality and digital thread traceability.

Future-Ready Agility

Enables the flexible adoption of new breakthroughs – such as AI-driven processes – to quickly adapt to new market realities and rapidly changing conditions.

“The manufacturing landscape is transforming faster than ever, that’s why at Flexxbotics we’ve invested heavily in the innovation necessary for production robotic digitalization at scale,” emphasized Tyler Bouchard, CEO & Co-founder of Flexxbotics. “We continue to extend our technology leadership with this new FlexxCORE release in order to equip manufacturers with future-ready capabilities for robot-driven manufacturing which deliver measurable results.”

BUSINESS BENEFITS

Flexxbotics’ next generation FlexxCORE technology provides a wide range of business benefits, including:

Longer Unattended Production

Keeps manufacturing processes active around the clock – including nights, weekends, and holidays – reducing reliance on uncertain labor availability and specialized skill sets.

Increased Capacity & Throughput

Robots run multiple machines and production stages for higher utilization, better cycle performance, and more units per shift.

Improved Product Quality

Inspection results drive closed-loop updates to each machine’s processing instructions to reduce nonconformance, improve yields, and avoid defects.

Profit Margin Defense

Maintain margins with new levels of robotic production to preserve profitability as tariff expenses are introduced and material prices increase.

The latest FlexxCORE release is available immediately as part of the Flexxbotics solution. For more information or to schedule a demo, please visit https://flexxbotics.com/flexxcore/


Precision Metal Industries Adopts Flexxbotics for Autonomous Process Control

Precision Metal Industries Adopts Flexxbotics for Autonomous Process Control

Flexxbotics-PMI

Boston, MA – 25 November, 2024 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced that Precision Metal Industries, a premier manufacturer specializing in precision sheet metal products, precision machining and complex mechanical or electromechanical assemblies, has selected Flexxbotics for advanced robotic machine tending to enable robot-driven manufacturing with autonomous process control in multi-machine processes for greater unattended operation, increased capacity, and even higher yields.

With Flexxbotics, Precision Metal Industries achieves a cellularized setup with a single robot managing multiple factory machines including a Haas vertical machining center with tool breakage sensors, Coordinate Measuring Machine (CMM) for in-line inspection along with deburring and cleaning blow-off stations. By increasing per shift throughput productivity and running an additional ‘lights-out’ shift each day, an overall production capacity increase of 125% is achieved with a 17:1 machine-to-man ratio.

Flexxbotics solution seamlessly connects the robot to each piece of equipment, coordinating the work so the robot has command and control of the machines in the workcell. Based on inspection results, closed-loop feedback corrections are provided to the CNC machine in real-time for autonomous process control to maintain continuous operation while achieving tight tolerances.

“Our customers demand precision quality and Flexxbotics takes advanced robot automation to the next level with autonomous process control,” said Greg Wilson Jr, Owner of Precision Metal Industries. “We especially like Flexxbotics ability to detect tool breakage and automate tool change to keep production running without downtime.”

Precision Metal Industries selected Flexxbotics based on the following criteria:

  • Open connectivity and interoperability between the robots, CNC machines, inspection equipment, and other machinery 
  • In-line inspection for closed-loop quality with inspection results driving offset update adjustment corrections
  • Intelligent Recovery™ capability with tool breakage detection and automatic tool swap without downtime or human intervention
  • Deburring Operation to speed up production by enabling deburring to occur in parallel with CNC machining
  • Analysis & Reporting including yield, utilization, and downtime reasons for continuous improvement initiatives 
  • Intuitive Human–Machine-Interface (HMI) for simplified operation without robot programming
  • Solution flexibility to scale out across the factory and quickly add additional robots

Greg continues, “We were impressed with Flexxbotics full turnkey deployment services, which ensured our business goals and requirements drove the solution’s design.”

Precision Metal Industries, ISO 9001:2008, is a premier manufacturer specializing in precision sheet metal products, precision machining and complex mechanical or electromechanical assemblies. PMI makes custom missile containers, cabinets, electronics enclosures, chassis, medical equipment housing and many other parts and components for the Defense, Medical, Electronics and Avionics Industries.

Flexxbotics enables robot-driven manufacturing at scale. Flexxbotics solution digitalizes robotic production with autonomous process control for next generation smart factory environments. Flexxbotics breakthrough, the unique FlexxCORE™ technology, seamlessly connects and coordinates robots with existing automation equipment, IT systems and people. 

“We understand that using factory robots at scale is increasingly critical to advanced manufacturers like PMI,”  said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “Achieving ‘lights out’ production takes more than just robots, it requires robotic process orchestration across the smart factory which is what Flexxbotics delivers.”


About Precision Metal Industries 

Precision Metal Industries, ISO 9001:2008, is a premier manufacturer specializing in precision sheet metal products, precision machining and complex mechanical or electromechanical assemblies. PMI makes custom missile containers, cabinets, electronics enclosures, chassis, medical equipment housing and many other parts and components for the Defense, Medical, Electronics and Avionics Industries. Visit www.pmiquality.com to learn more. 

Flexxbotics Delivers Compatibility with LMI Technologies 3D Measurement Solutions

Flexxbotics Delivers Compatibility with LMI Technologies 3D Measurement Solutions

Flexxbotics-LMI-technologies

Boston, MA – October 22, 2024Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced advanced robotic machine tending compatible for quality inspection connectivity with the complete range of LMI Technologies 3D scanning and inspection products. Now, companies can enable robot-driven manufacturing with Flexxbotics using LMI Technologies to achieve closed-loop quality and six sigma consistency in unattended operations.

Flexxbotics’ breakthrough innovation, the FlexxCORE technology, enables the robots to securely connect and communicate with LMI Technologies equipment. With Flexxbotics the robots receive direct feedback based on automated inspection results enabling real-time adjustments to CNC machine programs for autonomous process control. With inspection, Flexxbotics orchestrates the fleets of production robots in the smart factory to achieve continuous operations enabling significant defect reductions while improving throughput and increasing profit per part. 

Flexxbotics compatibility includes the full line LMI Technologies’s Gocator sensors including 3D point profilers, 3D line profilers, 3D snapshot sensors and 3D line confocal sensors, as well as, Chroma+Scan multipoint scanners and FocalSpec 3D line confocal. 

“We understand the important role that inspection technologies play in enabling smart factory autonomy by providing the closed-loop feedback needed for autonomous process control,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “That’s why we have developed our solution that is compatible with all types of inspection equipment such as probes, sensors, vision systems, lasers and gauges, CMMs and more.” 

Flexxbotics solution digitalizes robotic production with autonomous process control for next generation smart factory environments. Flexxbotics solution runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, DNC, SCADA, IIoT, MES, ERP, PLM and others for comprehensive process integration.

A full set of bi-directional communications, transforms and routing capabilities are available in Flexxbotics for the inspection tools, robots, and machinery that are connected including loading programs, sending instructions, updating parameters and status awareness depending on the machinery’s capabilities so the robots drive the LMI Technologies equipment along with the CNC machines and other assets in the smart factory.

“Flexxbotics enables the robots to go far beyond simply monitoring the machines, the robots run the machines and inspection technologies at your command with closed-loop quality for higher yields and continuous operations,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “We believe the rapid evolution of robot-driven manufacturing is transforming the future of smart manufacturing right now.”


Flexxbotics Publishes New White Paper on Autonomous Process Control (APC) in Manufacturing

Flexxbotics Publishes New White Paper on Autonomous Process Control (APC) in Manufacturing

flexxbotics-new-white-paper-on-autonomous-process-control-using-robotics-and-automated-inspection-in-manufacturing

Boston, MA – October 16, 2024 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced the publication of a new white paper titled Autonomous Process Control (APC) using Robots and Automated Inspection in Manufacturing. The paper identifies the methodology and related technologies required for APC in the context of smart factory production robotics, a pivotal technology for achieving autonomous manufacturing. The paper also explains how improved nonconformance capture can reduce defects by over 30%, increase production yields between 25-45% depending on the nature of the process, and reduce the Cost of Quality by 20% or more leading to significant EBITDA improvements.

APC white paper download https://flexxboticsinc.com/1apcpr

Over past decades, manufacturing has evolved significantly with advancements in production automation. The conventional factory automation approach is reliant on highly skilled engineers and operator involvement to maintain process capability and consistency. Today, factory automation is being transformed by robotics and standardized digital solutions designed for increasing levels of autonomy in order to address the cost pressures associated with reshoring, supply chain restructuring, and labor shortages.

Achieving consistent quality and yields is a key challenge in automation-intensive industries like automotive, electronics, and consumer goods as well as sectors with significant regulatory compliance requirements such as aerospace, defense, and life sciences. Numerous factors introduce variability into factory processes which lead to inconsistencies in product quality and reduced production efficiency. The need for scalable, repeatable processes is more pressing than ever as manufacturing environments include increasing levels of automation complexity. Utilizing production robotics with autonomy both mitigates variability and also enables higher levels of precision and consistency for greater profitability.

Autonomous Process Control is essential for enabling Industry 4.0 “lights out” manufacturing where operations continue indefinitely without human involvement. As automation levels increase in smart factories, the ability to produce high-quality products with autonomy becomes critical. Without consistent APC autonomous production is not feasible. Process control autonomy is the critical condition that must be achieved to attain autonomous manufacturing.

“We believe that autonomous process control is the fundamental prerequisite to achieving autonomous manufacturing,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “For true autonomy robots must understand each part’s tolerance control limits and be able to make real-time corrections to factory machining operations based on automated inspection results without human intervention.”

White Paper topics include:

  • What is Autonomous Process Control?
  • Key Technology Components for APC 
  • Why is APC Important?
  • APC Implementation Steps 
  • APC Deployment Guidelines 
    • Requirements for Success 
    • Best Practices 
    • Common Pitfalls 
  • Benefits & Advantages of APC 
  • Future Directions 

Flexxbotics enables robot-driven manufacturing at scale. Flexxbotics solution digitalizes robotic production with Autonomous Process Control for next generation smart factory environments. Flexxbotics breakthrough, the unique FlexxCORE™ technology, seamlessly connects and coordinates robots with existing automation equipment, IT systems and people.

“Adopting Autonomous Process Control enables significant improvements in product quality, production yields, and corporate profitability providing a clear return on investment,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “We’ve written this paper specifically for executives in operations and quality, as well as, personnel at all levels seeking to understand and implement APC in their factories worldwide.”

Autonomous Process Control (APC) using Robots and Automated Inspection in Manufacturing white paper download https://flexxboticsinc.com/1apcpr


GelSight and Flexxbotics Partner for Precision Inspection with Autonomous Process Control

GelSight and Flexxbotics Partner for Precision Inspection with Autonomous Process Control

Flexxbotics-Gelsight-A

Boston, MA – 5 September, 2024 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced a new partnership with GelSight, a pioneer in tactile intelligence technology, to provide a joint solution for robot-enabled nondestructive testing (NDT) with autonomous process control. The joint solution incorporates GelSight’s tactile sensing technology into Flexxbotics for advanced robotic machine tending with highly precise quality inspection and digital thread traceability that reduces time-to-inspect by 40% or more.

Next generation smart factories – in aerospace, defense, medical devices, automotive and other industries where measurement accuracy is critical in tight tolerance processing – can now utilize industrial robots and collaborative robots to dramatically speed up inspection processes, increase throughput, and improve margins. GelSight’s unique technology uses 3D imaging to map surface finish and defects on any material, anywhere at the micron level. By robot-enabling GelSight’s tactile sensing devices with Flexxbotics, companies can rapidly perform hundreds of precision measurements during processing on the production line, as opposed to transporting parts to specialized lab equipment or relying on outside laboratory services.

Flexxbotics provides interoperable communication between the robots and GelSight devices coordinating the entire process and connecting directly with existing business systems in the plant including the CAD/PLM, QMS, IIoT and others for closed-loop quality compliance. Geometric Dimensioning and Tolerancing (GD&T) for each part is automatically fed by Flexxbotics directly into the robot and GelSight programs assuring critical characteristic measurement integrity with inspection results collected for nonconformance tracking and analysis. Optionally, data can transfer to quality repositories and MES systems of record. Flexxbotics also sends defect alerts in text and email with prior operations receiving escalations for root cause identification and processing corrections based on autonomous process control instructions from Flexxbotics.

“Together GelSight and Flexxbotics provide a new level of inspection productivity, scrap reduction, and cost savings using tactile sensing and production robotics,” said GelSight CEO Youssef Benmokhtar. “Now, even the most challenging aspects to dimensionally measure accurately can be consistently inspected in a fraction of the time using robotics.”

“We believe robot-driven manufacturing is the future, and our partnership with GelSight combines some of the most advanced automated inspection capabilities on the planet with Flexxbotics production robotic orchestration for next level factory autonomy,” explained Tyler Bouchard, CEO & Co-founder of Flexxbotics. “Using GelSight tactile sensing to inspect during production enables robots to achieve micron-scale measurement accuracy bringing autonomous process control with Flexxbotics to the most complex geometry parts.”

To learn more visit the GelSight booth at the International Manufacturing Technology Show (IMTS 2024) from September 9-14, 2024 in Chicago IL, USA: McCormick Place, East Building, Level 3 — 134260 — Quality Assurance

Additional information about GelSight’s suite of tactile intelligence solutions is available online at https://gelsight.com/products/, and get  more on Flexxbotics solution for robot-driven manufacturing at https://flexxbotics.com/solutions/.


About gelsight

GelSight is a pioneer in digital, imaging-based tactile intelligence. The proprietary technology that was invented at the Massachusetts Institute of Technology provides extremely detailed and rapid surface characterization, enabling several surface measurement applications and robotic sensing capabilities. Its elastomeric 3D imaging systems are currently in use in aerospace, automotive, forensics and in many robotic research labs throughout the world. GelSight is Digital Touch and Feel. For more information, please visit https://gelsight.com/.

Heckler & Koch USA Selects Flexxbotics to Meet Growing Military & Defense Demand

Heckler & Koch USA Selects Flexxbotics to Meet Growing Military & Defense Demand

Flexxbotics-Heckler-and-Koch

Boston, MA – July 16, 2024 – Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced that Heckler & Koch USA (HKUSA), a leading designer and manufacturer of small arms and light weapons for military forces and law enforcement worldwide, has chosen Flexxbotics for robot-driven manufacturing with autonomous process control. Advanced robotic machine tending with Flexxbotics enables Heckler & Koch to increase capacity with precision quality to keep up with strong demand globally while addressing labor challenges through unattended operation.

With Flexxbotics HKUSA achieves a robot-enabled, multi-machine cellularized setup for machining complex geometry parts. The robot will operate both an Okuma 5-Axis vertical machining center and an Okuma horizontal machining center along with an integrated water dunk & blow-off station, a Hexagon Coordinate Measuring Machine (CMM), Renishaw inspection probe and SICK safety scanner all within an individual workcell. Automating the complete process of machining and inspection results in an 87% capacity increase and 24:1 machine-to-man ratio.

“Our main goals with robotic automation are  increasing throughput, maximizing machine utilization, and creating flexibility to react quickly to production volume demands which Flexxbotics enables us to achieve,” said John Mitchell, VP of Operations at HKUSA. “Flexxbotics’s ability to use the robot to coordinate multiple machines and have in-line inspection results automatically correct the machining operations is totally unique and was key for us.”

HKUSA is a provider of small arms to law enforcement, defense departments and the US civilian with a reputation for quality, innovation and safety. With operations in Germany, USA, UK and France, Heckler & Koch is a recognized leader in the development of technologically advanced products with high reliability.

The Flexxbotics solution seamlessly connects the robot to each piece of equipment and coordinates the work so the robot has full command and control of the workcell. Using closed-loop feedback CMM inspection results, Flexxbotics writes offset macro variable changes to the CNC machines’ programs. The real time corrections ensure all parts are built to spec for continuous operations using autonomous process control.

In addition, Flexxbotics communicates with the in-machine probes to ensure proper part seating before and after each CNC cycle. Based on the probe’s feedback, the robot either automatically remove and replace the part or escalates the problem via text & email if there is a workholding issue.

HKUSA selected Flexxbotics based on the following criteria:

  • Increase production capacity by over 80% per week and achieving a 24:1 machine-to-man ratio
  • Open connectivity and interoperability between the robots, CNC machines and inspection equipment
  • In-line inspection with CMM for precision quality, 100% part coverage, and closed-loop optimization for uninterrupted production
  • Solution flexibility to scale out across entire machining division with initial workcell success and quickly add additional workcells
  • Integrated safety with robot+machine coordination and connected safety scanners for the highest levels of human safety
  • Responsiveness from initial discovery workshop to deployment and on-going support

John Mitchell continues, “With Flexxbotics, we achieve full ROI in less time, without taking into account additional capacity, than alternative solutions which exceeds our expectations. From a business perspective we view Flexxbotics robot-driven manufacturing as an investment that enables autonomy in our factories.” 

Flexxbotics solution enables robot-driven manufacturing at scale. Flexxbotics robotic workcell digitalization delivers autonomous process control for next generation smart factory environments. Flexxbotics unique FlexxCORE™ technology seamlessly connects and coordinates robots with existing automation equipment, IT systems and people. More powerful, flexible and open, Flexxbotics revolutionizes the use of robotics in complex production.

“We understand the need for greater coordination between robots and machines in production as manufacturers look to increase output while maintaining six sigma quality,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “What we are doing with the Flexxbotics solution is enabling the world’s most advanced smart factories to adopt robot-driven manufacturing at scale.”


Flexxbotics Introduces Intelligent Recovery™ Breakthrough for the Continuous Operation of Collaborative Robots

Flexxbotics Introduces Intelligent Recovery™ Breakthrough for the Continuous Operation of Collaborative Robots

Intelligent-Recovery-Flexxbotics-Logo

Boston, MA – June 26, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced the launch of Intelligent Recovery™, a new first-of-its-kind, patent-pending breakthrough that enables collaborative robots (cobots) to autonomously restart and proceed from work-stop conditions without human intervention. Intelligent Recovery is now included in the Latest Release of the Flexxbotics solution and is immediately available to customers. Intelligent Recovery with Flexxbotics eliminates inadvertent, non-safety related cobot stops to significantly reduce unplanned downtime and increase unattended production.

During operations, collaborative robots periodically encounter circumstances which cause the cobot to stop requiring a person to reset and restart the robot. These occurrences, such as part-workholding contact and other non-safety related conditions, lead to unplanned work stoppages and can cause substantial reductions in utilization and production output, especially when personnel are not around. Now, Flexxbotics Intelligent Recovery TM option enables the robot to recognize its context and automatically recover so manufacturing continues without downtime or human intervention.

“We believe that in order to achieve true ‘lights-out’ autonomy, the robots need to understand what’s happening and be able to adapt and adjust without forcing an operator to come over and fix things,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “What we are doing with Intelligent Recovery is enabling continuous operation in situations that would have previously stopped production.” 

Intelligent Recovery™ is the latest in a series of new features recently added to the Flexxbotics solution including multi-factory capabilities, in-line inspection performance, business system integrations, expanded analytics, and secure mobile tablet and smart phone access. With the new version of the Flexxbotics solution global companies can implement advanced robotic machine tending that enables autonomous process control at scale across multiple sites to increase capacity, production yields, and EBITDA profitability. 

For more information watch the Flexxbotics Latest Release video and visit the Flexxbotics Solution Latest Release page.

The Flexxbotics solution enables continuous operation of unattended robot+machine+inspection workcells with greater throughput, quality, and safety. Flexxbotics robotic workcell digitalization is the backbone of the smart factory delivering robot-driven manufacturing with autonomous process control. Flexxbotics solution seamlessly connects, coordinates and orchestrates robots with existing automation equipment, IT systems and people to revolutionize the use of robotics in complex production operations. Flexxbotics modern architecture runs both online and offline so that production continues regardless of internet access.

Intelligent Recovery is the first of many capabilities we’re delivering to make the robots smarter and more self-aware to enable continuous operations,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “We believe the robots must communicate, interact and understand the machines they control in order to optimize production and truly run autonomous manufacturing.”


Flexxbotics Announces Compatibility with SICK Vision Solutions

Flexxbotics Announces Compatibility with SICK Vision Solutions

flexxbotics-sick-vision-solutions

Boston, MA – June 11, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced advanced robotic machine tending compatible for quality inspection connectivity with the full line of SICK machine vision technologies including 2D and 3D vision sensors and vision cameras. Now, companies can enable robot-driven manufacturing with Flexxbotics using SICK to achieve closed-loop quality and six sigma consistency in unattended operations.

Flexxbotics’ breakthrough innovation, the FlexxCORE technology, enables the robots to securely connect and communicate with SICK equipment. With Flexxbotics the robots receive direct feedback based on automated inspection results enabling real-time adjustments to CNC machine programs for autonomous process control. With in-line inspection, Flexxbotics orchestrates the fleets of robots in the smart factory to achieve continuous operations enabling significant defect reductions while improving throughput and increasing profit per part. 

Flexxbotics compatibility includes SICK’s AI-powered Inspector83x vision system, as well as, InspectorP61x, InspectorP62x, InspectorP63x, InspectorP64x, InspectorP65x, Visionary-T Mini, Visionary-S, Ruler3000, Ranger3, picoCam2 and TriSpector1000. 

“We understand that the robots need to work with the latest next-gen inspection technologies and CNC machines, as well as, older equipment that manufacturers already have in their factories,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “That’s why our compatibility extends to over a 1000 different makes & models of inspection equipment and other factory machinery.”

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for continuous operations. Flexxbotics solution runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, DNC, SCADA/HMI, IIoT, MES, ERP, PLM and others for comprehensive process integration.

A full set of bi-directional communications, transforms and routing capabilities are available in Flexxbotics for the inspection tools, robots, and machinery that are connected including loading programs, sending instructions, updating parameters and status awareness depending on the machinery’s capabilities so the robots drive the SICK equipment along with the CNC machines and other asset in the smart factory.

“We believe that the inspection equipment serves as the ‘eyes and ears’ for the robots in the smart factory running production in ‘lights out’ manufacturing,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “By integrating inspection vision system capabilities to robots with Flexxbotics, global companies are able to achieve continuous operations through robot-driven manufacturing with autonomous process control.”


Flexxbotics Delivers Interfacing Compatibility with Renishaw

Flexxbotics Delivers Interfacing Compatibility with Renishaw

flexxbotics-renishaw

Boston, MA – June 4, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced advanced robotic machine tending compatible for in-line inspection with connectivity for the entire range of Renishaw inspection probes. Now, companies can enable robot-driven manufacturing with Flexxbotics using Renishaw to achieve precision quality with six sigma consistency and greater capacity.

Flexxbotics’ patent-pending FlexxCORE technology enables the robots to securely connect and communicate with Renishaw equipment. With Flexxbotics the robots receive closed-loop feedback based on automated inspection results enabling real-time adjustments to CNC machine programs for autonomous process control. With in-line inspection, Flexxbotics orchestrates the fleets of production robots in the smart factory to achieve continuous unattended operations enabling higher yields, greater throughput and increased profit per part. 

Flexxbotics compatibility includes Renishaw’s standard-accuracy and high-accuracy machine tool touch probes including optical transmission probes, radio transmission probes, lathe probes, modular probes and hard-wired probes, as well as, Renishaw on-machine scanning probes with SPRINT™ technology. Flexxbotics is also compatible with Renishaw contact and non-contact advanced laser tool setting systems and broken tool detection systems. 

“We understand the crucial role that in-line inspection technologies play in enabling autonomy in the smart factory by providing the closed-loop feedback required for autonomous process control,” said Tyler Modelksi, CTO and Co-founder of Flexxbotics. “That’s why we have focused on making all types of inspection equipment such as probes, vision systems, lasers and gauges, CMMs and more interoperable with the CNC machines and production robots, essential for robot-driven manufacturing.”

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for continuous operations. Flexxbotics’ SaaS/hybrid architecture runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, DNC, SCADA/HMI, IIoT, MES, ERP, PLM and others for comprehensive process integration.

A full set of bi-directional communications, transforms and routing capabilities are available in Flexxbotics for the inspection tools, robots, and machinery that are connected including loading programs, sending instructions, updating parameters and status awareness depending on the machinery’s capabilities so the robots drive the Renishaw equipment along with the CNC machines and other assets in the smart factory.

“With Flexxbotics the robots do more than simply monitor the machines, the robots run the machines and inspection equipment at your command with closed-loop quality for higher yields and continuous operations,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “We believe the rapid advancement of robot-driven manufacturing is transforming the smart factory forever.”


Flexxbotics Provides Compatibility with Cognex Machine Vision

Flexxbotics Provides Compatibility with Cognex Machine Vision

flexxbotics-cognex

Boston, MA – May 29, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced advanced robotic machine tending compatible for in-line inspection connectivity for the complete line of Cognex vision solutions including vision sensors, vision systems and 3D vision systems. Now, companies can enable robot-driven manufacturing with Flexxbotics using Cognex to achieve precision quality with six sigma consistency and faster cycle-times. 

Flexxbotics’ breakthrough innovation, the FlexxCORE technology, enables the robots to securely connect and communicate with Cognex equipment. With Flexxbotics the robots receive closed-loop feedback based on automated inspection results enabling real-time adjustments to CNC machine programs for autonomous process control. With in-line inspection, Flexxbotics orchestrates the fleets of robots in the smart factory to achieve continuous unattended operations enabling higher yields, greater throughput and increased profit per part. 

Flexxbotics compatibility includes the full range of Cognex In-Sight® vision systems and vision sensors, as well as, Cognex 3D vision systems L38 and L68 series, 3D-L4000 with VisionPro, 3D-A1000 and 3D-A5000. 

“We see autonomous process control as necessary to achieve autonomous manufacturing,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “What we are doing with the Flexxbotics solution is delivering robot interoperable compatibility with thousands of models of CNC machines and inspection equipment with the ability to add new models rapidly.” 

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for continuous operations. Flexxbotics’ SaaS/hybrid architecture runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, DNC, SCADA/HMI, IIoT, MES, ERP, PLM and others for comprehensive process integration.

A full set of bi-directional communications, transforms and routing capabilities are available in Flexxbotics for the inspection tools, robots, and machinery that are connected including loading programs, sending instructions, updating parameters and status awareness depending on the machinery’s capabilities so the robots drive the Cognex equipment along with the CNC machines and other asset in the smart factory.

“We understand that every manufacturer is at a different stage of enabling robotics in their smart factory,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “That’s why we have developed a solution that can be deployed quickly at scale in a multi-factory environment or incrementally, one workcell at a time.”


Flexxbotics Expands Automation Compatibility with Hexagon

Flexxbotics Expands Automation Compatibility with Hexagon

flexxbotics-hexagon-v2.1B

Boston, MA – May 21, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced advanced robotic machine tending in-line inspection connectivity compatible with the full line-up of Hexagon inspection equipment. Now, companies can enable robot-driven manufacturing with Flexxbotics using Hexagon to achieve precision quality with six sigma consistency and faster cycle-times.The new Flexxbotics capabilities enable higher yields and greater throughput on complex parts for increased profit per part. 

Flexxbotics solution’s breakthrough innovation, the FlexxCORE technology, enables the robots to securely connect and communicate with Hexagon machines. With Flexxbotics the robots receive closed-loop feedback based on automated inspection results enabling real-time adjustments to CNC machine programs for autonomous process control. With in-line inspection, Flexxbotics orchestrates the fleets of robots in the smart factory to achieve continuous unattended operations.

Hexagon offers a wide range of Coordinate Measuring Machines (CMMs) for high precision measuring tasks, as well as, laser scanners, laser tool setters, infrared probing systems, radio wave-probing systems and production probe systems. Flexxbotics compatibility includes Hexagon’s PC-DMIS CMM for bridge and gantry CMMs, the TEMPO robotic-enabled CMM system, NC measuring software, the full Q-DAS product line for Statistical Process Control (SPS), and Intelligent Machine Control (IMC).

“We believe in-line inspection technologies make autonomy in the smart factory possible, providing the closed-loop coordination necessary for autonomous process control,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “That’s why we have focused on making inspection equipment interoperable with CNC machines and the production robots which control and coordinate robot-driven manufacturing.”

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for continuous operations. Flexxbotics’ SaaS/hybrid architecture runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, DNC, SCADA/HMI, IIoT, MES, ERP, PLM and others for comprehensive process integration.

A full set of bi-directional communications, transforms and routing capabilities are available in Flexxbotics for the inspection tools, robots, and machinery that are connected including loading programs, sending instructions, updating parameters and status awareness depending on the machinery’s capabilities so the robots drive the Hexagon equipment along with the CNC machines and other asset in the smart factory.

“We see the inspection equipment in the smart factory as the ‘eyes & ears’ of the robots running lights out manufacturing,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “By connecting Hexagon’s inspection capabilities to production robotics with Flexxbotics, global companies are able to achieve next generation manufacturing at unprecedented scale.”


Flexxbotics Announces Latest Release for Multi-Factory Autonomous Process Control

Flexxbotics Announces Latest Release for Multi-Factory Autonomous Process Control

flexxbotics-latest-release-v2.2B (1)

Boston, MA – May 14, 2024 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced the immediate availability of the latest release of the Flexxbotics solution. Flexxbotics’ new release includes powerful multi-factory capabilities for large scale deployments along with enhanced functionality for in-line inspection, IT business system integration, analytics, and support for mobile tablets and smartphones. With this new version of the Flexxbotics solution global companies can implement advanced robotic machine tending that enables autonomous process control at scale across multiple sites to increase capacity, production yields, and EBITDA profitability. 

For more information watch the Flexxbotics Latest Release video and visit the Flexxbotics Solution Latest Release page.

WHAT DOES FLEXXBOTICS DO?

The Flexxbotics solution enables continuous operation of unattended robot+machine+inspection workcells with greater throughput, quality, and safety. Flexxbotics robotic workcell digitalization is the backbone of the smart factory delivering robot-driven manufacturing with autonomous process control. Flexxbotics SaaS/hybrid solution seamlessly connects, coordinates and orchestrates robots with existing automation equipment, IT systems and people to revolutionize the use of robotics in complex production operations. Flexxbotics modern architecture runs both online and offline so that production continues regardless of internet access.

WHAT’S NEW IN FLEXXBOTICS?

  • Multi-Factory Power – Control room dashboards for visibility and command of robot-enabled workcells across your factory footprint
  • In-Line Inspection Performance – Inspection results driving real-time updates to machinery program off-sets for precision quality
  • Business System Integrations – Open connectivity with SAP, Oracle, Siemens and numerous other existing systems for comprehensive process integration
  • Expanded Analytics – Even more dashboards, KPIs, reports and analytic capabilities for ongoing analysis and factory workcell optimization
  • Secure Mobile Tablet & Smartphone Access – See robotic production status, alerts and trends on your mobile devices to assure manufacturing output worldwide

“Scalability was a key criteria in our selection process as we plan to roll-out the solution across our factories, which Flexxbotics makes possible,” William Hoose, Plant Manager at Engineered & Industrial Solutions. “The Flexxbotics solution enabled us to quickly identify the root cause of our downtime issues and provided effective resolution to maximize our utilization and performance.”

MULTI-FACTORY POWER

The latest release of the Flexxbotics solution provides enterprise control across multiple sites for robots+CNC machines operating simultaneously in “lights-out” manufacturing. Dashboard cockpits enable fleets of production robots/cobots connected to a wide range of workcell machines with compatibility extending to over a 1000 different makes & models of CNCs and inspection equipment, as well as, other factory machinery such as additive manufacturing machines and laser markers.

At the center of the Flexxbotics solution for robot-driven manufacturing is the breakthough FlexxCORE technology. The patent-pending FlexxCORE is the unique software infrastructure inside the Flexxbotics solution that enables robot+machine interoperability. FlexxCORE is a low-code environment for composing and running connectors that includes a highly secure, high-performance run-time framework for connectivity and communication between robots and all different types of factory assets. 

“We believe autonomous manufacturing requires autonomous process control as a prerequisite,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “What we are doing with the Flexxbotics solution is enabling the large-scale orchestration of fleets of production robots with existing automation machinery and IT systems for continuous operations with command & control across multi-factory environments.”

IN-LINE INSPECTION PERFORMANCE

With the latest release of Flexxbotics companies can take advantage of new capabilities for including in-line inspection in robotic workcells. Now, Flexxbotics takes automated inspection results for each part, runs statistical process control (SPC) in real-time, and instructs the robots to sort nonconformances and perform rework, as well as, the option to make autonomous updates to the CNC machines’ programs. The closed-loop autonomy is the critical capability that enables autonomous process control.

The inspection equipment can be included in-line – such as probes, vision systems, lasers, and Coordinate Measuring Machines (CMMs) – with the robots using inspection results to make real-time modifications to off-set parameters/variables/macros in the CNC programs to adjust for processing changes, tool wear, and other factors. With real-time capabilities Flexxbotics enables robotic production autonomy on the most complex geometry parts with the highest levels of precision for improved yields and greater profit per part.

BUSINESS SYSTEM INTEGRATIONS & EXPANDED ANALYTICS

The latest Flexxbotics release also includes additional IT business system connectivity capabilities for expanded digital process integration. Flexxbotics’ modern architecture works with a wide range of existing systems including ERP/MRP, MES, QMS, PLM/PDM, DNCs, CAD/CAM, SCADA/HMI, IIoT, custom systems and others. In addition, the new release has additional analytics dashboards for OEE, Utilization, Downtime Reasons, Part Throughput, Cycle Performance, Yield, Failure Reasons and more along with additional REST API capabilities for corporate business intelligence tools to enable comprehensive production analysis and factory workcell optimization.

SECURE MOBILE TABLET & SMARTPHONE ACCESS

Flexxbotics latest release includes secure access to mobile-enabled functionality with progressive web application capabilities. Now, manufacturing executives can see robotic production as it occurs in factories around the world from phones and tablets anywhere. Trend data and dashboard visibility provide real-time status with output and quality metrics. Downtime alerts and escalations can be either text messages, email notifications or both with clickable links to go straight to the issue. Flexxbotics works on all Windows, iOS and Android devices including ruggedized smart devices.

DEPLOYMENT AT SCALE OR INCREMENTALLY

Whether rolling out production robotic automation across a multi-site smart factory environment or robot-enabling a single workcell, the Flexxbotics solution provides flexible deployment options to fit any strategic robotic automation roadmap. The Flexxbotics solution can be implemented in multiple factories at scale or individual workcells one-by-one to avoid manufacturing interruptions, risk and disruption. In addition, Flexxbotics professionals provide turn-key services for the new Flexxbotics solution to ensure successful deployment and optimized operation. 

“We recognize that each manufacturers’ strategy for robotic enablement in their smart factory is unique and depends on a variety of business and technical factors,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “That’s why Flexxbotics latest release is designed to work with existing factory machinery and systems while delivering the most advanced digital capabilities on the market for robot-driven manufacturing with autonomous process control.”

Flexxbotics latest release is available immediately. For more information watch the overview video and visit the latest release page.


Flexxbotics Announces Compatibility with Heidenhain Controllers

Flexxbotics Announces Compatibility with Heidenhain Controllers

flexxbotics-heidenhain

Boston, MA – April 23, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced advanced robot machine tending connectivity compatible with the entire range of Heidenhain CNC controllers. With Flexxbotics next generation machining environments using robotics with Heidenhain controlled machines achieve higher yields, greater throughput and increased profit per part.

Flexxbotics’ patent-pending FlexxCORE technology enables robots to securely connect and communicate with Heidenhain technology on equipment in the smart factory to provide more powerful, flexible and open robot connectivity than previously possible. Flexxbotics compatibility includes Heidenhain’s TNC 7, TNC 640, TNC 620, TNC 320, TNC 128, CNC PILOT 640 and MANUALplus 620 series of controls.

“We understand the complexities of robot-machine communications, and that when robots are unable to interoperate with the machines quality issues can occur and efficiency gains are reduced,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “What we are doing with the Flexxbotics solution is enabling the robots to connect with all different types of machines in order to optimize the operation of each machine.”

In addition to compatibility with Heidenhain products Flexxbotics is compatible with a wide range of open standard protocols including OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, and DeviceNet along with MELSEC, Profibus/Profinet and other proprietary controllers and interfacing protocols.

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for advanced machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete synchronization.

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and machinery with Heidenhain solutions that are connected including loading PLC programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots drive the machines in the smart factory.

“Every manufacturer is at a different stage of enabling robotics in their smart factory,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “That’s why we’ve made Flexxbotics able to connect with both the latest and the older machine controllers so our solution can be deployed quickly at scale, factory-wide or incrementally, one workcell at a time.”


Darmann Abrasive Products Chooses Flexxbotics to Meet Rising Automotive Demand

Darmann Abrasive Products Chooses Flexxbotics to Meet Rising Automotive Demand

flexxbotics-darmann

Boston, MA – April 9, 2024 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced that Darmann Abrasive Products (Darmann), a leading global manufacturer of fine grit abrasive products for superfinishing and precision grinding applications, has selected Flexxbotics for advanced robotic machine tending.

The Flexxbotics solution seamlessly connects Universal Robots to Darmann’s CNC machines enabling robotic command and control of the workcell. Flexxbotics provides the ability for Darmann to dramatically improve production capacity while maintaining a more consistent operating cadence.

“As we introduce collaborative robotic technology, we wanted a partner that would support our full journey from design and implementation to scale production, which Flexxbotics has done exceptionally well,” said Scott Kroeger, President & CEO of Darmann Abrasive Products. “We’re particularly impressed with Flexxbotics compatibility with all makes and models of machines in our factory enabling us to roll out automation across our workcells quickly and efficiently.”

Darmann selected Flexxbotics based on the following criteria:

  • Full design and implementation capabilities to ensure that the solution is optimized to Darmann’s exact needs within a strict timeline
  • Solution flexibility to start with initial workcells, get success quickly and scale to additional workcells factory-wide 
  • Open connectivity and interoperability with a wide range of robots, CNC machines and IT business systems 
  • Monitoring and analysis including CNC status monitoring, real-time alerts, alarm detection and identification with data aggregation and graphical dashboards
  • Remote-in support capabilities to quickly identify and resolve issues and prevent downtime before production output is impacted 

Scott Kroeger continues, “With Flexxbotics we can achieve a 7:1 machine-to-man ratio which is hugely beneficial given labor challenges as our business grows.”

Flexxbotics robotic workcell digitalization is the backbone of the smart factory delivering autonomous process control for next generation machining environments utilizing robotics. Flexxbotics breakthrough innovation, the unique FlexxCORE™ technology, seamlessly connects and coordinates robots with existing automation equipment, IT systems and people.

“We understand that most times when automation projects fail it’s because the robots are disconnected and unable to communicate with the machines which creates ongoing downtime issues impacting capacity, quality and limiting efficiency gains,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “That’s why the Flexxbotics solution delivers broad interoperability to enable the robots to optimize each machine’s operation for maximum throughput.”


About darmann

For over 40 years, Darmann has been engineering, manufacturing, and marketing fine grit abrasive products for superfinishing and precision grinding applications. The company’s headquarters and main manufacturing facility is based in the U.S.A. in Clinton, MA, and it has built a multi-site footprint in Europe and Asia to better service customers globally. Innovation, combined with superior engineering and customer service has made Darmann a worldwide leader in engineered abrasives serving customers in over 25 countries. Visit www.darmann.com to learn more. 

Flexxbotics Delivers Compatibility with Brother Factory Equipment

Flexxbotics Delivers Compatibility with Brother Factory Equipment

Flexxbotics Compatibility with Brother

Boston, MA – March 27, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced advanced robot machine tending connectivity compatible with the complete line of Brother CNC machines. With Flexxbotics next generation machining environments using robotics with Brother equipment achieve higher yields, greater throughput and increased profit per part.

Flexxbotics’ patent-pending FlexxCORE technology enables robots to securely connect and communicate with Brother machinery in the smart factory to provide more powerful, flexible and open robot connectivity than previously possible.

Flexxbotics is compatible with Brother’s CNC-D00 Controller and NC Controller and robot compatibility is enabled by Flexxbotics for the entire range of Brother SPEEDIO machine tools including the best selling S series, as well as, R series, W series, P series, U series, F series, M series and H series.

“We understand the need for the robots to work with the latest state-of-the-art CNC machines, as well as, older equipment that manufacturers already have in their plants,” said Tyler Modelski, CTO & Co-founder of Flexxbotics. “That’s why we provide compatibility with thousands of models of machines and have the ability to add new models quickly.”

In addition to compatibility with Brother controllers Flexxbotics is compatible with a wide range of open standard protocols including OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, and DeviceNet along with FOCAS2/FOCAS, MELSEC, Profibus/Profinet and other proprietary controllers and interfacing protocols.

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for precision machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as DNC, CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete synchronization.

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and Brother machinery that are connected including loading PLC programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots drive the machines in the smart factory.

“With Flexxbotics the robots go far beyond simply monitoring the machinery, the robots command and control the machines for higher yields, closed-loop quality and continuous operations,” said Tyler Bouchard, CEO & Co-founder of Flexxbotics. “We believe that robots will play the central role in Industry 4.0 automation with the emergence of robot-driven manufacturing.”


EIS Adopts Flexxbotics Software for Factory Robotic Automation

EIS Adopts Flexxbotics Software for Factory Robotic Automation

EIS Adopts Flexxbotics

Boston, MA – March 19, 2024 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced that EIS (Engineered & Industrial Solutions), North America’s leading speciality fabricator, converter, and distributor of electrical process materials and related parts, has selected Flexxbotics for advanced robotic machine tending to increase the performance and optimization of robot-enabled workcells building precision parts for the oil and gas industry.

The Flexxbotics solution seamlessly connects the Universal Robots to Haas CNC machines, enabling full robotic command and control of the workcell. The intelligent monitoring capabilities included with Flexxbotics identified specific improvement opportunities leading to the elimination of 89% of non-scheduled downtime and a 12% utilization rate increase even with demand fluctuations.

“Scalability was a key criteria in our selection process as we plan to roll-out the solution across more than 100 machines in our factory, which Flexxbotics makes possible,” said William Hoose, Plant Manager at EIS. “The Flexxbotics solution enabled us to quickly identify the root cause of our robot downtime issues and provided effective resolution to maximize our robot utilization and performance.”

EIS selected Flexxbotics based on the following criteria: 

 

  • Monitoring and analysis including CNC status monitoring, alerts, alarm detection and identification with data aggregation and graphic display 
  • Solution flexibility to scale out monitoring capabilities to 100+ machines factory-wide and continue to add additional robotic workcells quickly 
  • Smart workflows with contextualized instructions for error resolution based on the CNC model, current condition and the robot’s status at failure (i.e. alarm specific guides)
  • Open connectivity and interoperability with a wide range of robots, CNC machines and IT business systems

William Hoose continues: “Flexxbotics enables us to have a single operator running multiple machines which is beneficial from a safety perspective since the parts are made from carbon fiber and when they are cut, debris fragments are not uncommon.”

EIS Fabrication Solutions provides a wide range of custom assembly solutions and fabrication services to support markets including medical, automotive, oil & gas, electronic and electrical.

Flexxbotics robotic workcell digitalization is the backbone of the smart factory delivering autonomous process control for next generation machining environments utilizing robotics. Flexxbotics breakthrough innovation, the unique FlexxCORE™ technology, seamlessly connects and coordinates robots with existing automation equipment, IT systems and people.

“With Flexxbotics robots do much more than simply talk to the machines, the robots command and control the machines for maximum efficiency and production optimization”, said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “We believe production robotics will play the central role in Industry 4.0 with the advent of robot-driven manufacturing.”


Flexxbotics Provides Compatibility with DMG MORI Machines and Equipment

Flexxbotics Provides Compatibility with DMG MORI Machines and Equipment

flexxbotics-dmg-mori

Boston, MA – March 5, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced advanced robot machine tending connectivity compatible with the entire range of DMG MORI machine tools including turning, milling, ultrasonic, lasertec, additive manufacturing, and grinding. With Flexxbotics next generation machining environments using robotics with DMG MORI equipment achieve higher yields, greater throughput and increased profit per part.

Flexxbotics’ patent-pending FlexxCORE technology enables robots to securely connect and communicate with DMG MORI machinery in the smart factory to provide more powerful, flexible and open robot connectivity than previously possible.

Flexxbotics compatibility includes DMG MORI’s CELOS®, as well as, Siemens, Heidenhain, Mapps, Mitsubishi and Fanuc controls utilized across DMG MORI systems. Flexxbotics is also compatible with a wide range of open standard protocols including OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, and DeviceNet along with MELSEC, Profibus/Profinet and other proprietary controllers and interfacing protocols.

“Most of the time when automation projects fail it’s because the robot is disconnected and can’t properly communicate with the machines which minimizes any efficiency gains and can cause quality issues,” said Tyler Modelksi, Co-founder & CTO of Flexxbotics. “We understand the complexities of robot-machine communication which is why we developed our breakthrough FlexxCORE technology which delivers broad interoperability to enables the robots to optimize each machine’s operation.”

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for precision machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as DNC, CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete synchronization.

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and DMG MORI machinery that are connected including loading PLC programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots drive the machines in the smart factory.

“Global manufacturers are at different phases in transforming to production robotics in the smart factory,” said Tyler Bouchard, Co-founder and CEO of Flexxbotics. “That’s why Flexxbotics solutions for advanced robotic machine tending can be deployed quickly at scale factory-wide or incrementally one workcell at a time.”


Ruland Manufacturing Chooses Flexxbotics Software for Advanced Robotic Production

Ruland Manufacturing Chooses Flexxbotics Software for Advanced Robotic Production

Flexxbotics-Ruland

Boston, MA – February 27, 2024 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced that Ruland Manufacturing Company, Inc. (Ruland), a precision manufacturer of high-performance shaft collars and couplings, has selected Flexxbotics for robot-driven manufacturing with autonomous process control in its FANUC RoboDrill workcells for “lights out” production operations.

The advanced robotic machine tending solution from Flexxbotics enables Ruland’s Universal Robots to communicate directly with the FANUC RoboDrill machinery and Renishaw inspection probes. The robots connect with the probes to inspect the part after machining and then make changes to account for tool wear and other factors enabling continuous operation and higher utilization. Flexxbotics provides the ability to dynamically change jobs in workcells producing more than 100 SKUs reducing the changeover time to 10 minutes from over an hour.

“One of the challenges we’ve had with previous automation projects has been the complexity of the robot to machine interfacing which Flexxbotics solves,” said Dustin Vinci, Engineering Manager of Ruland Manufacturing. “What’s great about the Flexxbotics solution is the complete coordination of our robots with our CNC machines and inspection equipment for direct feedback and autonomous adjustments enabling 24/7 production.”

Ruland selected Flexxbotics based on the following criteria:

  • In-line inspection for precision quality, 100% part coverage, and closed-loop optimization for uninterrupted production
  • Automatic configuration and program loading of the robots, CNC machines, and inspection equipment for each job
  • Dynamic changeover process for 100+ SKUs with only three (3) in-feed part presentation fixtures
  • Smart workflows with contextualized step-by-step instructions based on the CNC and robot’s status at failure for error resolution by technicians or operators
  • Open connectivity and interoperability between the robots, CNC controllers, and different inspection equipment, as well as, IT and business systems
  • Extensibility to numerous workcell configurations, inspection technologies, and machinery types including Haas and Brothers CNCs along with various dispensing machine options

Dustin Vinci continues, “With Flexxbotics we have achieved our 80% utilization goal for our FANUC RoboDrill cells in less than 90 days. The optimization process that Flexxbotics provides has been invaluable.”

Ruland, founded in 1937, is a precision manufacturer of high performing shaft collars, rigid couplings, and motion control couplings for applications including medical devices, robotics, machine tools, semiconductor, food and packaging.

Flexxbotics robotic workcell digitalization is the backbone of the smart factory delivering autonomous process control for next generation machining environments utilizing robotics. Flexxbotics breakthrough innovation, the unique FlexxCORE™ technology, seamlessly connects and coordinates robots with existing automation equipment, IT systems and people.

“We understand the complexity involved in transitioning to next generation machining operations and the necessity for advanced robotic machine tending,” said Tyler Bouchard, Flexxbotics CEO & Co-Founder. “What we’re doing at Flexxbotics is enabling the world’s most sophisticated smart factory environments to embrace robot-driven manufacturing at scale.”


Flexxbotics Appoints Former Senior Vice President of Aras, Marc Lind, as Chief Strategy Officer and Chief Marketing Officer

Flexxbotics Appoints Former Senior Vice President of Aras, Marc Lind, as Chief Strategy Officer and Chief Marketing Officer

New-CSO-CMO-Marc-Lind (1)

Boston, MA – February 20, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced the appointment of accomplished manufacturing software executive, Marc Lind, as Chief Strategy Officer (CSO) and Chief Marketing Officer (CMO). The addition strengthens Flexxbotics’ leadership in the emerging field of robot-driven manufacturing for the smart factory.

During his more than two decades at Aras, Marc Lind led global marketing, strategy and corporate development building the business into the disruptor of the enterprise product lifecycle management (PLM) market. He has a proven track record in the development and execution of high growth strategies for industrial SaaS solutions that scale recurring revenue and operations worldwide.

Marc Lind’s accomplishments at Aras range from driving the ‘large deal size’ inbound go-to-market to leading successful strategic partnerships and multiple international acquisitions. He helped design and implement a capital strategy that spanned angel funding, venture capital, corporate strategic and private equity investments resulting in the most valuable pure-play company in the history of the PLM software category.

His start-up experience and deep industry knowledge of manufacturing software will help Flexxbotics expand operations while continuing to extend its technology leadership in SaaS/Hybrid solutions that transform the way companies use robotics in Industry 4.0 production.

“Flexxbotics breakthrough innovation is truly exciting and will redefine smart factory operations by enabling the robot-driven manufacturing era,” said Marc Lind, newly appointed CSO & CMO of Flexxbotics. “Joining Flexxbotics I see the opportunity to build a founder-led, global powerhouse in intelligent software solutions that enable autonomous robotic manufacturing.”

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory delivering autonomous process control for next generation machining environments. Flexxbotics unique FlexxCORE™ technology seamlessly connects and coordinates robots with existing automation equipment, IT systems and people. More powerful, flexible and open, Flexxbotics revolutionizes the use of robotics in complex production.

“We’re proud to have Marc Lind join Flexxbotics’ management team, and believe he will be instrumental to our efforts as we scale the business and expand internationally,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “We are looking for executives that share our vision of ‘lights out’ robotic production with autonomous process control as we build out Flexxbotics leadership.”

The addition of Marc Lind follows the recent oversubscribed funding round which included investment from Scott Harris, co-founder of SOLIDWORKS and Onshape, Michael Marsh, a former President at Tecnomatix (now part of Siemens Digital Industries Software), and Peter Schroer, founder and former CEO of Aras. Together these milestones further reinforce Flexxbotics’ innovation in robotics and factory automation software solutions.  


Flexxbotics Named Winner of Hexagon Sixth Sense Next Gen Manufacturing Technology Competition

Flexxbotics Named Winner of Hexagon Sixth Sense Next Gen Manufacturing Technology Competition

Flexxbotics-Sixth-Sense-Winners-2024

Boston, MA – February 13, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, has been named a winner of Hexagon’s Manufacturing Intelligence Division’s Sixth Sense Program for Flexxbotics’ cutting-edge solution that delivers robot-driven manufacturing with autonomous process control for increased capacity, higher yields and greater operating margins.

Flexxbotics was chosen from hundreds of applicants across 27 countries to join the elite Sixth Sense Program. The 20 week program culminated with a summit at the CodeNode innovation center in central London on Wednesday 7 February 2024. Each of the eight finalists demonstrated their solution to a judging panel comprised of Hexagon manufacturing executives. Flexxbotics was unanimously selected as a winner of the competition.

Flexxbotics robotic workcell digitalization is the backbone of the Smart Factory delivering autonomous process control for next generation machining environments utilizing robotics. The SaaS/hybrid solutions are specifically designed to enable robot-driven manufacturing at scale.

As part of the Sixth Sense program, Flexxbotics collaborated with Hexagon to create a joint offering that combines Flexxbotics software for advanced robotic machine tending together with the full range of Hexagon in-line inspection equipment. Flexxbotics’ patent-pending FlexxCORE technology enables the robots to securely connect and communicate with Hexagon machines to provide closed-loop feedback to the CNC machines based on inspection results. Then, Flexxbotics instructs the robots to make real-time updates to the CNC machining programs for autonomous process control.

“We are thrilled to announce Flexxbotics and Zaptic as the winners of Hexagon’s third Sixth Sense cohort because both address critical automation and productivity challenges while pushing forward the digitisation of the manufacturing industry,” said Josh Weiss, president of Hexagon’s Manufacturing Intelligence division.

“Our drive to unleash breakthrough innovation and promote sustainable manufacturing is clearly represented by this year’s Sixth Sense winners,” said Milan Kocić, head of Sixth Sense, Hexagon. “Only the most impactful manufacturing start-ups in the world become Sixth Sense candidates, and the winners represent tomorrow’s most transformative industrial technologies.”

“Sixth Sense with Hexagon has been a tremendously valuable experience, and we’re thrilled to be selected as the Industry 4.0 manufacturing robotics software winner of the program,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “We believe that the fleets of robots in the smart factory will run lights-out production, and that integrated inspection will be the critical ‘eyes & ears’ of autonomous manufacturing.”


About sixth sense 

Hexagon technologies are used to manufacture 90% of aircraft, 75% of smartphones, and 95% of every automobile produced worldwide. It has the scale, the network, and the ambition to make a difference. As we enter the era of Industry 4.0, Sixth Sense was launched to discover smart and efficient solutions that will boost performance and benefit people and the planet. By inviting the next generation of innovators to the table, Hexagon aims to share its resources and make connections that accelerate progress – pushing the boundaries of design, manufacturing, and engineering and starting to imagine a better future for the benefit of everyone. To follow Sixth Sense, and learn about the ecosystem and opportunities for participation, visit https://sixthsense.hexagon.com.


About hexagon

Hexagon is the global leader in digital reality solutions, combining sensor, software and autonomous technologies. We are putting data to work to boost efficiency, productivity, quality and safety across industrial, manufacturing, infrastructure, public sector, and mobility applications.

Our technologies are shaping production and people related ecosystems to become increasingly connected and autonomous – ensuring a scalable, sustainable future. Hexagon’s Manufacturing Intelligence division provides solutions that use data from design and engineering, production and metrology to make manufacturing smarter. For more information, visit https://hexagon.com/mi.

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Aras Founder and Former CEO, Peter Schroer, Invests in Flexxbotics and on Board of Directors

Aras Founder and Former CEO, Peter Schroer, Invests in Flexxbotics and on Board of Directors

Peter-Schroer-Investor-Board-Member

Boston, MA – January 24, 2024 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced a significant investment from Peter Schroer, founder and former CEO of Aras Corporation. This investment is part of an oversubscribed funding round led by eCoast Angels that included a group of accomplished manufacturing software industry investors and executives from Aras. The funding round signifies a major milestone for Flexxbotics, solidifying its position as an industry visionary and frontrunner in SaaS/hybrid solutions for robot-driven manufacturing.

Peter Schroer, renowned for his leadership and innovative contributions which disrupted manufacturing software during his tenure at Aras, joined the board of directors of Flexxbotics in 2022. His deep industry expertise and strategic insights provide valuable guidance as the company continues to redefine the way software solutions connect and orchestrate the fleets of robots used with automation equipment in global manufacturing environments.

In addition to Peter Schroer, 17 other former Aras investors and executives have chosen to invest in Flexxbotics, further emphasizing the transformative potential of Flexxbotics’ robot-driven manufacturing software solutions.

Other notable former Aras investors and executives who are backing Flexxbotics include:

  • Michael Marsh, Former President of the Electronics Division at Tecnomatix (now Siemens Digital Industries Software)
  • Martin Allemann, Former CRO &  SVP Global Operations at Aras and Former VP European Operations at Oracle Agile
  • Frank von Arx, Former EMEA Board Member at Aras and Founder & Former CEO of C-Plan AG (now Autodesk)
  • Dr. Bengt Karlsson, Co-Founder of ABAQUS (now Dassault Systèmes)
  • Rob McAveney, Chief Technology Officer at Aras
  • Mark Beaulieu, Former VP Professional Services & CIO at Aras

“We are honored to have Peter Schroer and this respected group of former Aras investors and executives join the Flexxbotics team,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. 

“Their combined experience and deep understanding of industrial software will be invaluable as we push the limits of what’s possible with robot-driven manufacturing software solutions. Together, we will revolutionize the role robots play in the smart factory.”

The investment and involvement of this influential group of investors will provide Flexxbotics with the expertise and resources needed to accelerate research and development, expand product offerings, and broaden the reach of the company’s innovative solutions.

“We see tremendous opportunity in Flexxbotics’ software solutions and vision for the future of robotics in manufacturing especially with the reshoring trends occurring globally,” said Peter Schroer, Founder and Former CEO of Aras. “Their unique FlexxCORE™ technology combined with their approach to robotic workcell digitalization have the potential to change the smart factory landscape.”

This strategic investment positions Flexxbotics at the forefront of manufacturing software with the combined experience and expertise of these industry veterans propelling the company to new levels of success.


Co-founder of SOLIDWORKS and Onshape, Scott Harris, Advises & Invests in Flexxbotics

Co-founder of SOLIDWORKS and Onshape, Scott Harris, Advises & Invests in Flexxbotics

Scott-Harris-Investor-&-Advisor

Boston, MA – January 22, 2024 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced investment and mentorship from industry luminary Scott Harris, co-founder of SOLIDWORKS and Onshape. This strategic investment marks an exciting development for Flexxbotics, propelling the company towards further innovation and growth in the field of smart factory robotic manufacturing.

Flexxbotics, known for its groundbreaking work in autonomous process control for next-generation machining environments using robotics, offers SaaS/hybrid solutions that deliver robot-driven manufacturing at scale. The company’s breakthrough technology, FlexxCORE™, seamlessly connects and coordinates robots with existing automation equipment, IT systems and people. More powerful, flexible and open, Flexxbotics revolutionizes the use of robots in complex production settings becoming the backbone of the smart factory.

Scott Harris, a renowned figure in the world of computer-aided design and manufacturing software, brings a wealth of knowledge and experience to Flexxbotics. As a co-founder of both SOLIDWORKS, acquired by Dassault Systèmes, and Onshape, acquired by PTC, he has a distinguished track record in driving technological innovation and transforming industries. His investment and involvement with Flexxbotics underscore the company’s visionary approach to the software solutions that orchestrate robotics and equipment in smart manufacturing.

“Flexxbotics is at the forefront of a transformative movement in manufacturing, where robotics and digitalization play a pivotal role in creating smarter, more efficient production environments. Their capability to adapt robot performance on-the-fly in response to feedback is truly unique,” said Scott Harris. “I’m excited to be part of this exciting journey with Flexxbotics and to contribute to their mission of redefining how robots and industrial machines work together in manufacturing processes.”

Investment and expertise from Scott Harris will enable Flexxbotics to further accelerate its research and development efforts, expand its product offerings, and reach a broader customer base. The collaboration will not only strengthen Flexxbotics’ position as an industry leader but also bring fresh perspectives and innovative solutions to the rapidly evolving landscape of manufacturing automation.

“We are eager to have Scott Harris on board as an investor and advisor,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “His deep industry knowledge and successful track record in manufacturing software solutions will be invaluable as we continue to push the boundaries of robotics and manufacturing technology. Together, we will redefine how manufacturers can benefit from robotic automation in the smart factory.”

Flexxbotics is poised to further solidify its position as an innovator in the manufacturing robotics industry. The company’s commitment to seamless, robot-driven manufacturing at scale is set to transform how companies operate in the modern era of Industry 4.0 digitalization.


Flexxbotics Enables Compatibility with FOBA Laser Marking + Engraving Equipment

Flexxbotics Enables Compatibility with FOBA Laser Marking + Engraving Equipment

Flexxbotics FOBA Compatability

Boston, MA – January 16, 2024 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced robot connectivity compatibility for machine tending with all of the FOBA Laser Marking + Engraving products. Flexxbotics includes communication with FOBA’s integrated camera system for vision-based inspection providing closed-loop feedback to the robot for autonomous process control. With Flexxbotics robot-driven operation of FOBA equipment customers achieve continuous operation, greater throughput and higher yields.

Download case study on Flexxbotics running Universal Robots with FOBA Laser Marker at SpiTrex Orthopedics https://flexxbotics.com/case-studies/spitrex-foba/.

FOBA Laser Marking + Engraving (Alltec GmbH) provides precision laser marking systems and laser engraving machines including fiber laser markers and UV laser markers, as well as, ultrashort pulse laser markers, CO2 laser markers and green laser markers for a diverse range of applications and industries. The patent-pending FlexxCORE technology in the Flexxbotics solution enables robots to securely connect and communicate with the FOBA laser marking and engraving equipment including the integrated camera systems for robotic orchestration of part processing with in-line inspection. Flexxbotics compatibility includes the FOBA MarkUS control, as well as, FOBA’s digital I/O’s, PROFINET, Profibus/TCP/IP and EtherCAT.

“Connecting robotic machine tending with our FOBA laser marking solution using Flexxbotics provides an even greater Return on Investment,” said Jeffrey A Kniptash, FOBA’s Sales Manager for Americas. “Enabling Flexxbotics robot-driven manufacturing with our FOBA laser marking and engraving equipment to enable autonomous process control can remove bottlenecks and deliver continuous operation.”

Flexxbotics solution coordinates robot actions with FOBA’s three-stage marking process which includes part inspection prior to marking, automatic mark alignment, and subsequent validation of the marking. Flexxbotics utilizes either the Intelligent Mark Positioning (IMP) or Point & Shoot (P&S) capabilities in the FOBA equipment for precise alignment of the laser marker on the customer’s product along with vision-assisted workflows for unmatched accuracy if touch-up is needed.

“Combining FOBA with Flexxbotics is particularly valuable in industries with strict regulatory compliance requirements that dictate the highest levels of repeatable precision such as medical devices and surgical products along with aerospace, defense and space,” explained Tyler Bouchard, Co-founder & CEO of Flexxbotics. “Environments that require rapid and accurate processing like semiconductor and electronics operations also benefit substantially. With Flexxbotics and FOBA together customers can optimize cycle-time, expand capacity and increase profit per part.”

Flexxbotics workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for advanced machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems as well such as CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete synchronization.

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and FOBA equipment that are connected including loading programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots control and command the smart factory machinery.


About FOBA

FOBA Laser Marking + Engraving (brand of ALLTEC Angewandte Laserlicht Technologie GmbH) is one of the leading suppliers of advanced laser marking systems. FOBA develops and manufactures marking lasers for integration as well as laser marking workstations with vision assisted marking workflows. FOBA technology is being applied for the direct part marking of any kind of metals, plastics, or other materials in industries like automotive, medical, electronics, plastics or tool, metal and mold making. With its worldwide sales and service branches and its headquarters near Lübeck/Hamburg (Germany) ALLTEC/FOBA is part of the Veralto Corporation.


Flexxbotics Delivers Compatibility with Makino Machine Technology

Flexxbotics Delivers Compatibility with Makino Machine Technology

Flexxbotics Makino Compatibility

Boston, MA – January 9, 2024Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced robot machine tending connectivity compatible with the full line of Makino machine tools including horizontal 4-axis and 5-axis, vertical 3-axis and 5-axis, graphite machining centers, wire EDM, sinker EDM, EDM hole drilling and grinding. With Flexxbotics next generation machining environments using robotics with Makino equipment achieve higher yields, greater throughput and increased profit per part.

Flexxbotics’ unique FlexxCORE technology enables robots to securely connect and communicate with Makino machinery in the smart factory to provide more powerful, flexible and open robot connectivity than previously possible. Flexxbotics is compatible with the advanced Makino Pro6™ CNC Control and Makino’s Hyper-i™ control system. 

“One of the most common reasons CNC automation projects fail is when the robots are unable to communicate with the machines they are tending, which causes quality issues and potential downtime issues impacting efficiency gains,” said Tyler Modelski, Co-founder & CTO of Flexxbotics. “We understand the complexities of robot-machine communication and control which is why we built such a comprehensive solution to give the robots the ability to optimize each machine’s operation.”

In addition to compatibility with Makino’s Pro6™ and Hyper-i™ controls Flexxbotics is compatible with a wide range of open standard protocols including OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, and DeviceNet along with MELSEC, Profibus/Profinet and other proprietary controllers and interfacing protocols.

Flexxbotics workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for advanced machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete synchronization.

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and Makino machinery that are connected including loading PLC programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots drive the machines in the smart factory.

“With Flexxbotics the robots do much more than simply talking to the machinery, the robots command and control the machines for closed-loop quality and continuous operations,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “We believe that robotics will play the central role in Industry 4.0 with the emergence of robot-driven manufacturing.”


Flexxbotics Delivers Compatibility with Makino Machine Technology

Flexxbotics Delivers Compatibility with Makino Machine Technology

Flexxbotics Nakamura Tome Compatibility

Boston, MA – December 19, 2023Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced robot machine tending connectivity compatible with the full range of Nakamura-Tome machinery and equipment. With Flexxbotics next generation machining environments using robotics with Nakamura-Tome machine tools achieve higher yields, greater throughput and increased profit per part.

Flexxbotics’ patent-pending FlexxCORE technology enables robots to securely connect and communicate with Nakamura-Tome machinery in the smart factory to provide more powerful, flexible and open robot connectivity than previously possible. 

Flexxbotics is compatible with Nakamura-Tome’s FANUC controllers and robot compatibility is enabled by Flexxbotics for all different Nakamura-Tome machine types including multi-tasking, swing B-axis turret, multi-turret and single-turret. 

“We understand that the robots need to work seamlessly with the latest, new generation CNC machines, as well as, existing machines that manufacturers have in place,” said Tyler Modelski, Co-founder & CTO of Flexxbotics. “What we are doing with the Flexxbotics solution is delivering compatibility with over 1000 different models of CNC machines and with the ability to add new machines and models rapidly.”

In addition to compatibility with Nakamura-Tome’s FANUC FOCAS2/FOCAS controllers Flexxbotics is compatible with a wide range of open standard protocols including OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, and DeviceNet along with MELSEC, Profibus/Profinet and other proprietary controllers and interfacing protocols.

Flexxbotics workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for advanced machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete synchronization. 

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and Nakamura-Tome machinery that are connected including loading PLC programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots drive the machines in the smart factory.

“Manufacturers are all at different stages of converting to smart factory,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “That’s why Flexxbotics solutions for robot-driven manufacturing can be deployed quickly at scale factory-wide or incrementally one workcell at a time.”


Flexxbotics Announces Compatibility with HURCO CNC Machines & Automation Solutions

Flexxbotics Announces Compatibility with HURCO CNC Machines & Automation Solutions

Flexxbotics Hurco Compatability

Boston, MA – December 12, 2023Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced robot machine tending connectivity compatible with the full line of HURCO machinery including 5-axis machining centers, 3-axis machining centers, portal machining centers, horizontal machining centers, and turning centers. With Flexxbotics next generation machining environments using robotics with HURCO equipment achieve higher yields, greater throughput and increased profit per part.

Flexxbotics’ patent-pending FlexxCORE technology enables robots to securely connect and communicate with HURCO machinery in the smart factory to provide more powerful, flexible and open robot connectivity than previously possible. Flexxbotics is compatible with HURCO’s MAX®5 CNC control system used on HURCO machines including the TM/X Series and VM/X Series. 

“We understand the complexities of robot-machine communications, and that when robots are unable to communicate with the CNC machines they are tending quality issues occur and the efficiency gains are minimal,” said Tyler Modelski, Co-founder & CTO of Flexxbotics. “That’s why Flexxbotics’ powerful capabilities give the robots the ability to optimize the operation of each machine.”

In addition to compatibility with HURCO MAX®5 CNC control Flexxbotics is compatible with a wide range of open standard protocols including OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, and DeviceNet along with FOCAS2/FOCAS, MELSEC, Profibus/Profinet and other proprietary controllers and interfacing protocols.

Flexxbotics workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for advanced machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete synchronization.

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and HURCO machinery that are connected including loading PLC programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots drive the machines in the smart factory.

“We believe that the robots must not only communicate with the machinery in the smart factory, the robots must control and command the machines for maximum efficiency and production optimization,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “What we’re doing with the Flexxbotics solution is enabling next generation machining operations to embrace robot-driven manufacturing at scale.”


SpiTrex Orthopedics Selects Flexxbotics for Manufacturing Autonomy

SpiTrex Orthopedics Selects Flexxbotics for Manufacturing Autonomy

SpiTrex Orthopedics Selects Flexxbotics

Boston, MA – December 7, 2023 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, announced that SpiTrex Orthopedics (SpiTrex), a leader in global medical device contract manufacturing, has selected the Flexxbotics solution for robot-driven manufacturing with autonomous process control in its FOBA laser marking machine workcells.

The Flexxbotics solution enables robots to communicate directly with the FOBA laser marking system and change jobs in real-time and within sequence, reducing changeover time to 10 minutes, twice a week. The robots also connect with the vision system verifying the laser marking on each part to autonomously sort based on the results ensuring closed-loop quality for higher yields.

“Flexxbotics is the only robot machine tending software solution we found capable of delivering the precision, cycle-time and closed-loop compliance required,” said Brett Gopal, SpiTrex Orthopedics Senior Vice President of Operations. “We are impressed with Flexxbotics’ autonomous process control using robots, and the ability to close-the-loop by alerting upstream and downstream workcells of quality problems based on automated inspection results which is quite unique.” Flexxbotics directs the robots to use the COGNEX camera images to determine the pass/fail status of each part, and then sends alerts with the images to pre- and post-process workcells when nonconformance issues are detected that need correcting.

Flexxbotics changes jobs in real-time and within sequence, enabling job change-over at SpiTrex in less than 10 minutes, as opposed to requiring an hour or more of an engineer’s time to set-up the workcell when a new job is run. Brett Gopal explains, “The autonomous changeover process coupled with the closed feedback loop functionality enables us to produce extremely high tolerance parts through continuous flow which reduces the overall lead time by 20+%. Flexxbotics directly improves our throughput and ROC, which in turn increases profitability.”

SpiTrex selected Flexxbotics based on the following criteria:

  • Ability to autonomously configure the robot and the FOBA laser marker for each job that will run
  • Closed-loop in-line inspection with COGNEX vision system which directs the robot to sort parts based on the FOBA marking results and conformance to critical characteristics
  • Open connectivity and interoperability between robots, FOBA laser marking system and COGNEX vision systems, along with existing IT business systems
  • Interchangeable carousels with universal switching process to enable quick changeover for faster set-up times
  • Direct feed of workcell operations & inspection data into quality repository
  • Solution flexibility to start with initial workcells, get success quickly and scale to additional FOBA laser marking workcells factory-wide

Brett Gopal continues: “Rolling out Flexxbotics across all FOBA laser marking workcells results in a 10:1 machine-to-man ratio which enables continuous operation allowing us to ship more high quality parts even with labor shortage challenges making it a game-changer for our business. It was clear the benefit of Flexxbotics’ solution horizontally integrating from one FOBA machine to another. What made their solution extremely unique was their ability to vertically integrate to our pre-machining process, post process and IT systems.”

SpiTrex is an international contract manufacturer with specific focus on complex orthopedic implants for the Spine, Trauma, and Extremity markets (Spi.Tr.Ex). The company has a multi-site manufacturing footprint across North America and Europe. 

Flexxbotics workcell digitalization is the backbone of the smart factory delivering autonomous process control for next generation machining environments utilizing robotics in the medical, aerospace and advanced industrial sectors. Flexxbotics breakthrough innovation, the unique FlexxCORE™ technology, seamlessly connects and coordinates robots with existing automation equipment, IT systems and people.

“We are proud to work with SpiTrex as they robot-enable manufacturing operations in their smart factories,” said Tyler Bouchard, Flexxbotics Co-founder & CEO. “We understand the necessity for the highest levels of precision while increasing output in advanced machining operations using robotics, particularly in sectors like medical, defense, aerospace and automotive. We believe that autonomous manufacturing cannot be achieved without autonomous process control which is why we are focused on robot-machine orchestration.”


About SpiTrex Orthopedics

SpiTrex Orthopedics is an international contract manufacturer with a specific focus on complex orthopedic implants for the Spine, Trauma, and Extremity markets (Spi.Tr.Ex.). Our multi-site footprint consists of 4 manufacturing locations: SpiTrex CTE (Plymouth, IN), SpiTrex MDI (Lancaster, PA), SpiTrex 3D (Carlsbad, CA), and SpiTrex Switzerland (Le Locle, CH). They believe that together they can positively impact lives, that success comes from integrity, serving others, and a relentless quest for perfection, and that all problems can be solved with dedication, creative thinking, and personal care.

Flexxbotics Provides Compatibility with Hardinge

Flexxbotics Provides Compatibility with Hardinge

Flexxbotics Provides Robot Compatibility with Hardinge

Boston, MA – November 20, 2023 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced robot machine tending connectivity compatible with the full line of Hardinge’s automation equipment. With Flexxbotics manufacturers that have precision CNC operations using robotics with Hardinge machinery achieve greater throughput, higher yields and increased profit per part.

Flexxbotics’ unique FlexxCORE technology enables robots to securely connect and communicate with Hardinge equipment in the smart factory to provide more powerful, flexible and open robot connectivity than previously available.

Robot compatibility is enabled by Flexxbotics for all different Hardinge machine types including turning, milling and multifunctional machinery from Hardinge, Bridgeport and Weisser, along with the full line of grinding equipment from Hardinge brands including Hauser, Jones & Shipman, Kellenberger, Tschudin, Usach and Voumard, as well as, WPT’s laser welding and OTW / Ohio Tool Works vertical & horizontal honing. Flexxbotics compatibility includes both the Hardinge Fanuc and Mitsubishi controllers with connectivity for both current and older models. 

“When robots are unable to communicate with the CNC machines they are tending the efficiency gains are minimal and quality issues occur,” said Tyler Modelski, Co-founder & CTO of Flexxbotics. “We understand the complexities of robot-machine communication and control which is why we built such robust capabilities in Flexxbotics to give the robots the ability to optimize each machine’s operation.”

In addition to compatibility with Hardinge’s Fanuc FOCAS2/FOCAS and Mitsubishi MELSEC controllers Flexxbotics is compatible with a wide range of open standard protocols including OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, and DeviceNet along with Profibus/Profinet and other proprietary controllers and interfacing protocols.

Flexxbotics workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for advanced machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems such as CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete synchronization.

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and Hardinge machinery that are connected including loading PLC programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots drive the machines in the smart factory.

“Flexxbotics enables the robots to do more than simply monitor CNC machines, the robots communicate and instruct the machines for coordinated and optimized operation,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “We believe robots must be not just intelligent, but empowered to deliver on the promise of robot-driven manufacturing.”


Flexxbotics Delivers Compatibility with Haas

Flexxbotics Delivers Compatibility with Haas

Flexxbotics Delivers Robot Compatibility with Haas

Boston, MA – November 14, 2023 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced robot machine tending connectivity compatible with the full range of Haas Automation machine tools including vertical machining centers, horizontal machining centers, CNC lathes, and rotary tables, as well as, five-axis and specialty machines. With Flexxbotics, next generation machining environments running robotics with Haas Automation equipment achieve greater throughput, higher yields and increased profit per part.

Flexxbotics’ patent-pending FlexxCORE technology enables robots to securely connect and communicate with Haas Automation equipment in the smart factory to provide more powerful, flexible and open connectivity than previously possible. Flexxbotics compatibility includes the Haas Next Generation Control, as well as, Haas Serial and I/O for interfacing to both current and older models.

“We understand that the robots need to work with the CNC machines that manufacturers already have in place, not just the new, latest & greatest equipment they want to buy in the future,” said Tyler Modelski, Co-founder & CTO of Flexxbotics. “That’s why Flexxbotics includes older connection methods and protocols, as well as, today’s most modern approaches.”

In addition to compatibility with the Haas Next Generation Control, Haas Serial and Haas I/O, Flexxbotics is compatible with a wide range of open standard protocols including OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, and DeviceNet along with proprietary protocols such as FOCAS2/FOCAS, MELSEC, Profibus/Profinet and many more. 

Flexxbotics workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for advanced machining operations. Flexxbotics’ SaaS/hybrid architecture also runs both online and offline so production continues with or without internet access, and Flexxbotics works with existing business systems as well such as CAD/CAM, SCADA/HMI, IIoT, MES, ERP, PLM and others for complete syncronization.

A full set of bidirectional communication, transform and routing capabilities are available in Flexxbotics for the robots and Haas machine tools that are connected including loading PLC programs, sending instructions, updating parameters and status awareness depending on the equipment’s capabilities so the robots control and command the smart factory equipment.

“With Flexxbotics robots go beyond simply talking to the machinery, the robots control and command the machines for maximum efficiency and production optimization,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “We see a future where robotics play the central role in Industry 4.0 with the advent of robot-driven manufacturing.”


Flexxbotics Announces Next Generation of Breakthrough FlexxCORE Technology

Flexxbotics Announces Next Generation of Breakthrough FlexxCORE Technology

Flexxbotics announce Next Generation of FlexxCORE

Boston, MA – November 7, 2023 – Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced the next generation of the revolutionary FlexxCORE™. The patent-pending FlexxCORE technology enables robots to securely connect and communicate with all types of automation equipment in the smart factory to provide more powerful, flexible and open connectivity than previously possible. With Flexxbotics’ FlexxCORE the robots go far beyond simply communicating with the machinery, the robots control and command the machines.

Flexxbotics workcell digitalization is the backbone of the Smart Factory, delivering robot-driven manufacturing at scale with autonomous process control for advanced machining operations. As the critical enabling software infrastructure for robot+machine connectivity in the Flexxbotics solution, this innovative, new FlexxCORE version delivers compatibility with over 1000 different models of CNC machines, other factory machinery and inspection equipment options, and enables 22x faster connector creation than conventional automation integration methods.

To date many robotic digitalization initiatives breakdown in the manufacturing workcell. These failures happen because the robots used in machine tending are seldomly connected directly to factory equipment due to protocol incompatibilities and interface complexity resulting in limited efficiency gains, unexpected quality issues, and unplanned downtime.

“We believe that moving forward the robots must not only communicate with all the existing machinery in the smart factory, the robots will be the conductors of autonomous process control by orchestrating production and inspection in the workcell,” explains Tyler Modelski, Co-founder & CTO of Flexxbotics. “What we’re doing with our FlexxCORE technology is enabling global companies to embrace robot-driven manufacturing at unprecedented scale.”

What is FlexxCORE?

FlexxCORE is the unique software infrastructure for machine connectivity at the center of the Flexxbotics solution for robot-driven manufacturing. FlexxCORE is a low-code environment for composing and running connectors that includes a highly secure, high-performance framework for data pipelines with protocols, class structures, method sets and data models for communication and interoperability between robots and all different types of factory assets. 

FlexxCORE’s Key Features

Complete Protocol Compatibility – FlexxCORE is compatible with a wide range of protocols including open standards like OPC/UA, MTConnect, Modbus-TCP, TCP/IP, Ethernet/IP, DeviceNet and others, as well as, proprietary protocols such as FOCAS2/FOCAS, MELSEC, Profibus/Profinet, OSP300/OSP200, Haas NextGen and many more.

Full Command & Control – FlexxCORE handles a full set of bidirectional communication, transform and routing capabilities for the robots and machines connected including loading PLC programs, sending instructions, updating parameters and status awareness so the robots control and command the smart factory equipment.

Open Hybrid Architecture – FlexxCORE’s SaaS/hybrid architecture runs both online and offline so that production continues regardless of internet access, and Flexxbotics works with existing systems in the smart factory such as CAD/CAM, MES, SCADA/HMI, IIoT, ERP, PLM, custom systems and others for unmatched extensibility.

FlexxCORE empowers the robots to draw from DNC interfaces and directly manipulate G-code at the machine level to make closed-loop programmatic adjustments to PLC programs in real-time. For example, FlexxCORE can read, write and update macro variables, parameters, and offsets – such as tool / fixture / work offsets – based on inspection results to adjust for tool wear and other factors so part production remains consistent to specification and tolerance for highly precise quality.

The introduction of Flexxbotics’ next generation of FlexxCORE technology provides numerous operational and business benefits, including: 

Operational Benefits 

  • Coordinated Operations – Direct synchronization between robot and machine operations
  • Closed-Loop Quality – In-line quality control and adjustments based on inspection results
  • Faster Set-Up – Reduced workcell set-up time and greater flexibility for part machining
  • Quicker Change-Over – More efficient transitioning between different parts and jobs
  • Reduced Downtime – Minimized downtime leading to higher overall productivity

Business Benefits

  • Higher Yields – Improved quality and consistency
  • Lower Processing Cost – Reduced operating costs
  • Optimized Cycle Time – Greater throughput for faster production
  • More Capacity – Increased manufacturing capacity with the same resources
  • Increased Profit per Part – Improved profitability through enhanced efficiency

“We view the advancement of robotics in the smart factory as game-changing,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “Robots are shifting the use of digital technology in the factory from primarily planning and monitoring to true intelligent autonomy.”

With the new FlexxCORE at the center of the Flexxbotics solution for robot-driven manufacturing, companies can achieve robotic machine tending results quickly at scale or one workcell at a time avoiding the disruption of rip & replace initiatives and risks of all-at-once automation projects.


Flexxbotics Chosen for Hexagon’s Elite Sixth Sense Program to Transform Manufacturing

Flexxbotics Chosen for Hexagon’s Elite Sixth Sense Program to Transform Manufacturing

Flexxbotics Selected for Hexagon’s Sixth Sense

Boston, MA – September 25, 2023Flexxbotics, delivering workcell digitalization for robot-driven manufacturing, today announced that it has been chosen by Hexagon’s Manufacturing Intelligence division to join the elite Sixth Sense program.

Selected from hundreds of applicants across 27 countries, Flexxbotics workcell digitalization is the backbone of the Smart Factory delivering autonomous process control for next generation machining environments utilizing robotics. The SaaS/hybrid solutions are specifically designed to enable robot-driven manufacturing at scale. Flexxbotics breakthrough innovation, the unique FlexxCORE™ technology, seamlessly connects and coordinates robots with existing automation equipment, IT systems and people.

Hexagon, the industrial software leader that plays a pivotal role in manufacturing 90% of aircraft, 75% of smartphones, and 95% of all automobiles worldwide, launched Sixth Sense in January 2022. The initiative is designed to nurture high-growth companies within the manufacturing industry by supporting them with Hexagon’s extensive resources. 

As part of the Sixth Sense program, Flexxbotics will collaborate with Hexagon to create a joint offering that combines Flexxbotics software for robot-driven manufacturing and autonomous process control together with Hexagon’s in-line inspection equipment. 

“For this third cohort, we’ve been on the hunt for new innovations that enable manufacturing leaders to lead the net-zero transition – especially with sustainable product design – and we’re thrilled with the caliber of the companies we’ve found to participate,” said Josh Weiss, President of Hexagon’s Manufacturing Intelligence division.

“Each of these companies has demonstrated their capacity to address pressing manufacturing challenges with creativity and determination,” noted Milan Kocić, Head of Sixth Sense. “Much like our previous cohorts have addressed critical industry challenges, we believe these innovators will play a crucial role in shaping a sustainable future for the manufacturing industry.”

“We’re excited to join the Sixth Sense initiative and strengthen our partnership with Hexagon,” said Tyler Bouchard, Co-founder & CEO of Flexxbotics. “We believe that the fleets of robots in the Smart Factory must communicate and work interactively with the inspection equipment providing the insights for closed-loop, runtime updates to the CNC machinery.”


About Sixth Sense

Hexagon technologies are used to manufacture 90% of aircraft, 75% of smartphones, and 95% of every automobile produced worldwide. It has the scale, the network, and the ambition to make a difference. As we enter the era of Industry 4.0, Sixth Sense was launched to discover smart and efficient solutions that will boost performance and benefit people and the planet. By inviting the next generation of innovators to the table, Hexagon aims to share its resources and make connections that accelerate progress – pushing the boundaries of design, manufacturing, and engineering and starting to imagine a better future for the benefit of everyone. To follow Sixth Sense, and learn about the ecosystem and opportunities for participation, visit https://sixthsense.hexagon.com/.

About Hexagon

Hexagon is the global leader in digital reality solutions, combining sensor, software and autonomous technologies. We are putting data to work to boost efficiency, productivity, quality and safety across industrial, manufacturing, infrastructure, public sector, and mobility applications.

Our technologies are shaping production and people related ecosystems to become increasingly connected and autonomous – ensuring a scalable, sustainable future. Hexagon’s Manufacturing Intelligence division provides solutions that use data from design and engineering, production and metrology to make manufacturing smarter. For more information, visit hexagon.com/mi.

Hexagon (Nasdaq Stockholm: HEXA B) has approximately 24,000 employees in 50 countries and net sales of approximately 5.2bn EUR. Learn more at hexagon.com and follow us @HexagonAB.