The Solutions for Manufacturing Autonomy
Transform factory operations from reactive to proactive
Connect deep industrial data, production actuals, and process intelligence for closed-loop operations.
Explore SolutionsFrom Factory Data to Intelligent Action
Flexxbotics Solutions help advanced manufacturers get deeper industrial data, capture production actuals, characterize real-time process behavior, and trigger authorized actions for closed-loop operations
What are the Flexxbotics Solutions?
- Collects deep protocol signals
- Adds detailed context at the source
- Makes data meaningful for AI
- Captures real-time actuals
- Tracks output automatically
- Improves ERP accuracy
- Profiles production variables
- Sets baselines and thresholds
- Detects downtime & defect risks
- Observes production conditions
- Proactively identifies drift
- Triggers authorized actions
Connect. Detect. Correct. Act.
Connects
Connects incompatible production equipment and contextualizes their data
Detects
Detects actual production deviations across operations, parts, machines, and shifts
Corrects
Recognizes process risks and recommends proactive corrections
Acts
Closes the loop with approved adjustments for autonomous process control
Which Flexxbotics Solution Fits Your Problem?
If your data is trapped, incomplete, or unusable
If production reporting is manual, delayed, or inaccurate
If process consistency is a problem and root cause is unclear
If responses are too slow and issues become defects or production loss
Customer Results Realized
Using Flexxbotics your factories can achieve measurable results. Greater throughput, higher yields, and increased margins with greater visibility, agility and compliance.
Capacity Increase
0
Downtime Reduction
0
Lead Time Reduction
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Flexxbotics ensures our business goals and requirements drive the solution.
Greg Wilson Jr.
President, PMI
Works with Your Existing Systems. Securely.
Flexxbotics solutions can be deployed quickly at scale or one operation at a time.
They do not replace ERP, MES, SCADA, or PLCs. They complement and extend your factory systems and equipment to provide a standardized and secure IT/OT platform layer for closed-loop autonomy.
Frequently Asked Questions
How does Flexxbotics reduce production downtime, defects, and scrap?
Flexxbotics reduces production downtime, defects, and scrap by detecting process drift, anomalies, and risk conditions before they cause production losses. The platform profiles live production variables, establishes baselines and control limits, and triggers escalations, recommended corrections, or authorized actions to prevent issues and improve throughput and yields. For example, Orizon Aerostructures uses Flexxbotics to proactively identify processing anomalies, supporting reductions in rework and scrap of 40% or more and a 25% decrease in unplanned downtime.
How is Flexxbotics different from a Manufacturing Execution System (MES)?
Flexxbotics complements and extends Manufacturing Execution Systems (MES) by connecting production activity to operating rules and authorized actions for closed-loop operations. While MES manages production execution, workflows, and tracking, Flexxbotics detects process deviations, determines corrections, and coordinates approved actions across equipment and systems. It connects with and works alongside MES without replacing it.
How does Flexxbotics work with existing IT and OT infrastructure?
Flexxbotics works with existing factory systems, equipment, and data infrastructure without requiring rip-and-replace disruption. It integrates with ERP, MES, SCADA, IIoT, PLCs, Unified Namespace (UNS), message brokers, and data historians to connect production data with operating rules and authorized actions for closed-loop manufacturing.
How does Flexxbotics support regulated production environments?
Flexxbotics supports regulated production environments with secure operational tracking, human-in-the-loop oversight, access permissions, and compliance traceability. The platform connects production data to operating rules and authorized actions while recording events, decisions, and actions. It also works securely with existing ERP, MES, QMS, SCADA, PLCs, and machine controllers without replacing established control systems.
How quickly can Flexxbotics be deployed, and can manufacturers start with a single production operation?
Flexxbotics supports incremental deployment using existing factory equipment, systems, and workflows without rip-and-replace disruption. Many installations occur in a week. Its containerized Edge Software installs on industrial PCs and gateways, with open-source Device Drivers available for rapid connectivity, and the Control Plane can be deployed on site or in the cloud. Manufacturers can start with a single line, production area, or plant and expand across mulit-site operations as results are achieved. For example, Ruland achieved its 80% utilization goal in less than 90 days using Flexxbotics.
Flexxbotics Solutions are manufacturing software applications that collect detailed industrial data and production actuals, create process intelligence, and trigger authorized actions for closed-loop operations, autonomous process control, and AI-ready factories.
Make Production More Proactive
Detect issues earlier and act before problems become losses