Flexxbotics Partners with Svenska Elektrod

Flexxbotics Partners with Svenska Elektrod

Flexxbotics Svenska Partnership

Flexxbotics Partners with Svenska Elektrod

Flexxbotics has today announced a new partnership with Svenska Elektrod, expanding our presence in Europe to Sweden. 

Founded in 1981 and based in Täby, Svenska Elektrod is a certified partner and system integrator with Universal Robots, supplying a wide range of collaborative robots, components and accessories. 

Svenska Elektrod and Flexxbotics will will work together to provide cobot productivity solutions including FlexxReference™ and FlexxCNC™, and manufacturing continuous improvement solutions, including the FlexxConnect™ platform to discrete manufacturers across Sweden.

Tyler Bouchard, CEO at Flexxbotics, said: “We are excited to start our new partnership with Svenska Elektrod. Adoption of our technology in Europe is increasing rapidly and we look forward to helping new customers in Sweden get the competitive manufacturing edge!”

Learn more about Svenska Elektrod here.

Learn more about FlexxConnect™ here

Flexxbotics and WMH Robotics Partnership

Flexxbotics and WMH Robotics Partnership

WHM Robotics Partnership

Flexxbotics and WMH Robotics partner to bring robotic automation to CNC machine tending

Flexxbotics is excited to announce that we have teamed up with WMH Robotics to provide discrete manufacturers in the UK with robotic automation solutions for CNC machine tending applications.

WMH Robotics, a certified partner with Universal Robots, is a dedicated division of WMH Transmissions Ltd., who have over 38 years’ experience in movement. The robotics division’s single focus is to be a leading supplier of robotic solutions to manufacturers and integrators alike.

Flexxbotics and WMH Robotics will work together to provide CNC automation solutions such as FlexxCNC™ , a Universal Robot (UR) cobot to CNC communication interface. FlexxCNC™ can integrate a UR cobot onto any machine in your shop in half a day, enabling you to automate all aspects of your CNC and run your machine tending operations lights out.

Tyler Bouchard, CEO at Flexxbotics, said: “We are pleased to expand our presence in the UK through this new partnership. We’ve seen strong demand in Europe since our launch here last year, and look forward to working with WMH Robotics to give more manufacturers in this region the competitive edge!”

Learn more about the FlexxCNC™ here

Flexxbotics On The Gunn Show Podcast

Flexxbotics On The Gunn Show Podcast

Flexxbotics Joins The Gunn Show Podcast

Our CEO, Tyler Bouchard, appeared on a recent episode of the Gunn Show Podcast hosted by Tony Gunn.

Greg McHale, CTO at Datanonix, joined Tyler and Tony to talk about the next level of automation and the new partnership between Flexxbotics and Datanomix!

Listen to the podcast in full here.
Learn more about our new partnership here.

IMTS Trade Show

IMTS Trade Show

IMTS Trade Show

Flexxbotics to Exhibit at IMTS 2022

Flexxbotics will exhibit at the International Manufacturing Technology Show (IMTS) at McCormick Place, Chicago on September 14 – 15, 2022.

IMTS is the largest and longest-running industry trade show in the Western Hemisphere, where the creators, the builders, the sellers and the drivers of manufacturing technology come to connect and be inspired.

More than 15,000 new machining technologies will be on show IMTS, including Flexxbotics new manufacturing continuous improvement platform, FlexxConnect™.

If you are attending the event and want to learn how you can better command your workcells in 2022, be sure to visit the Flexxbotics stand. We will be located at MassRobotics booth #432442 in the West Building. Alternatively, reach out to Tyler Bouchard or Joe Teblum to arrange a meeting!

Further info on IMTS is available here.
Learn more about FlexxConnect™ platform.

Datanomix Partner Announcement

Datanomix Partner Announcement

Datanomix Partnership Announcement

Flexxbotics Partners with Datanomix to Provide Robot/CNC
Real-Time Production Monitoring and Process Control Solutions

Flexxbotics, a provider of manufacturing and productivity automation solutions, has announced a new partnership with Datanomix, maker of the industry’s only Automated Production Intelligence™ platform, to provide CNC machine shops real-time cobot and CNC machine production monitoring, cobot and CNC program management capabilities, and guided operator workflows.

Production Monitoring

Production Monitoring

CNC machine shops often have a difficult time in getting true insight into how their capital equipment is performing. This makes quoting for new projects and making new capital equipment purchases difficult as they do not truly understand costs and utilization. In partnering with Datanomix, Flexxbotics is able to provide precision manufacturers with real-time performance analytics for their cobots and CNC machines. CNC shops can now gain a granular understanding of how their work cells are really performing and their capacity for new jobs and equipment.

Program Management

Program Management

Program management for CNC machines and robots can introduce significant inefficiencies such as reliance on tribal knowledge, transportation and over processing waste. The new solution offered by Flexxbotics and Datanomix eliminates these issues by providing truly centralised and revision controlled program management for both Universal Robots and CNC machines. The system enables CNC machine shops to digitally upload their program, change the program within the work cell and then download the program, which are all connected to the CNC machine shop’s database. Now any changes made during one job are automatically uploaded for future jobs.

Guided Workflows

Guided Workflows

With rising material costs and longer material lead-times, it has been critical for CNC shops to build more reliable product with precise quality control. In addition, with the current global labor shortage and skilled workers leaving or retiring, minimizing the training time on new capital equipment like robots has never been more important. With Flexxbotics guided/gated workflows, eliminate defects with digestible work instructions and timely quality control alerts. The intuitive software can be run by all skilled level operators seamlessly with a security net in place to ensure correct, timely and accountable operation.

Tyler Bouchard, CEO at Flexxbotics:

“The partnership between Datanomix and Flexxbotics was a natural fit. In addition to sharing several customers, more importantly, we share a common philosophy of delivering advanced functionality through a simple, intuitive user experience that complements manufacturing workflows instead of working against them. Combining our platforms gives CNC shops the ability to control, monitor and enhance their process leading to a more productive factory floor.”

Greg McHale, co-founder and CTO of Datanomix:

“Datanomix customers are investing heavily in automation, and robotics are a key success factor in the automation movement. Our job is to provide manufacturers with the data and insights they need to help optimize their factory operations. Partnering with Flexxbotics helps to expand our offering, particularly with regards to Universal Robots. And this is just the start of our collaboration to help automate more of our combined customers’ operations.”

Learn more about Flexxbotics new FlexxConnect™ platform and be sure you follow our LinkedIn page to always stay up to date with our latest content here.

FlexxConnect

Learn more about Datanomix by visiting their online resources center to explore blog posts, customer stories, news, videos, and more. To see Datanomix in action, please visit here.

RDS Case Study

RDS Case Study

RDS Case Study

Universal Robot meet CNC.
CNC meet Universal Robot.

RDS – Product Centric Machining

RDS, located in Newport NH, is a high precision machine shop host to over 50 CNC machines and 25+ employees. They specialize in high-precision machined components using unique materials like Ultem Polyetherimide, Magnesium, Stainless Steel, Titanium, and High Specification Aluminum in aerospace applications where weight reduction and experience with these materials is highly valued. RDS has advanced meteorology capabilities with numerous CMM’s that allows them to hold the most complex and delicate parts while meeting extreme tolerance requirements.

RDS’s specialized abilities and experience attract large aerospace customers such as L3, BAE, FLIR and General Dynamics to trust and use their components. “The foundation of our partnership with key customers is our ability to make whatever complex parts they challenge us with and to deliver them on time and with peerless quality” – RDS Ownership Team

L3 Technologies
Bae Systems
FLIR
General Dynamics

What do we want? Labor! When do we want it? Yesterday!

RDS like many other precision machine shops lacked the labor needed to fulfill the ever increasing demand of the aerospace industry. Their problem was not having enough machines to run parts, but rather not having enough people to run those machines. While using overtime for current machinists provided a temporary relief, they needed a more sustainable and cost effective operational plan to compete against offshore firms.

RDS needed a solution that could supplement their limited labor resources, execute infeed and out feed of machined parts repeatedly/reliably, and run lights out on all three shifts. Furthermore they needed this solution ASAP and didn’t have the time or resources to waste waiting for this solution to get integrated into their process.

Universal Robots, FlexxCNC™ and FlexxReference™ walk into a machine shop…

Like any good automation project, you need to determine the desired business outcome, scope the budget/timing, ensure technical feasibility and assign an internal champion. RDS chose their 5 Axis Fanuc Robo Drill mill as the best machine to begin automating and put Tim Cheney CNC Programmer as lead on the project. Axis New England, a leader in providing automation solutions to the Northeast, helped identify the best components for RDS’s CNC application. They landed on a Universal Robots UR10e with parallel plate grippers, a solenoid driven auto chuck, a pneumatic vise, the FlexxCNC™, the FlexxReference™ and a mobile multilayered mobile tray to run their round cylindrical stock out of.

“Often the biggest hurdle for a robot deployment is: ‘How do we communicate with the machine?’ With FlexxCNC™ we did not have to worry about that at all. Flexxbotics took care of everything.”
– Jake Tomkinson Automation Engineer Axis New England

RDS Case Study

Seeing as RDS already had the solenoid chuck, pneumatic vise and palletization kit all set beforehand, the FlexxCNC™ was really the missing piece that brought together the cell. Flexxbotics and RDS started by evaluating the connection options present in the machine, and determined that FOCAS 2 was the best approach. The FlexxCNC™ connected to the UR10e and Fanuc Robodrill over ethernet and also connected discrete input outputs (DIO) to the solenoid chuck, pneumatic vise and start/stop cycle button.

Using the FlexxCNC™, the whole process took under 4 hours, giving RDS the ability to build a truly lights out cobot program that loaded parts, opened/closed the door using the arm, ran a g-code program cycle and detected its end effectively in order to retrieve the part. Compared to standard integration methods, which would normally take one week or more this is a substantial improvement with the FlexxCNC™. Additionally FlexxCNC™’s intuitive no-code programming within Universal Robot’s Polyscope, allowed Tim to easily pick up the necessary controls to create new programs on his own with some simple training.

“The FlexxCNC™ greatly accelerated the integration of our Universal Robot on our Fanuc Robodrill. In under half a day, I was fully connected to my CNC machine and building robot programs. I can now run g-code and all peripheral control from my robot using polyscope” – Tim Cheney Jr, CNC Programmer at RDS Machine

RDS Case Study
RDS Case Study

Because RDS also integrated the FlexxReference™, a 6 degree mechanical/software cobot offset tool, and a mobile cart in their setup, the UR10e could easily be repurposed in under 15 minutes to other machines in their shop. The FlexxCNC™ has a library of CNC controllers that it is compatible with including Okuma, Haas, Fanuc and Mazak. Using the Flexx Reference and FlexxCNC™ combined, Tim and the RDS team could have the UR10e could automate any one of their machines in just under 4 hours and could repurpose the cobot between each machine in under 15 minutes.

With plans to obtain two more cobots along with the FlexxReference™ and FlexxCNC™ before the end of the year, RDS will continue to build out their dynamic cobot fleet and fight against the current labor shortages.

To learn how you can integrate your Universal Robot to your CNC in under 4 hours click here

Cybersecurity Best Practices in Manufacturing

Cybersecurity Best Practices in Manufacturing

Cybersecurity Best Practices

Cybersecurity Best Practices For
Connected Devices In Manufacturing

The speed of technological development in manufacturing means cybersecurity must be constantly upgraded and adapted to handle the latest threats, and manufacturers dedicate significant resources to ensure their digital safety.

It hasn’t always been this way. For a long time manufacturers thought they weren’t targets for hackers and cybercriminals. That quickly changed after a number of cyber attacks from 2017 to 2020 hit major global manufacturers, including Norsk Hydro, Renault-Nissan and Mondelez. These attacks exposed customer lists, compromised IT infrastructure, and brought production to a grinding halt. It’s estimated these and other cyber attacks have cost the industrial sector billions of dollars in lost revenue, production stoppages and ransoms.

Cybersecurity is a company-wide concern

The technology that enables connected factories, the Industrial Internet of Things (IIoT) and unattended manufacturing also brings security risks to the shop floor. Many robots, machine tools and other shop floor equipment are now “smart machines” with the ability to connect to each other, the company’s network and the internet. This creates a new set of challenges for cybersecurity professionals in manufacturing. Luckily, some equipment providers have recognized the threat and have developed robust cybersecurity protocols to help their customers meet the challenge.

For example, FlexxConnect™ is a no-code platform that connects enterprise business systems to the manufacturing floor, enabling process control, operations data acquisition and work cell setup automation. It reduces the time and complexity required to set up and execute manufacturing jobs. FlexxConnect™ is also an incredibly secure solution to introduce into your shop floor network.

FlexxConnect

Best Practices For Choosing Connected Devices

There’s a lot to consider when making buying decisions for manufacturing equipment—sometimes security is overlooked.

Here is an easy checklist to follow when investing in connected equipment for your factory:

Choose products/platforms designed for security from the start

“These days, this should be the starting point for any buying decision,” says Meagan Hiatt, Flexxbotic’s Senior Software Engineer. “Security is often overlooked or is not considered a priority, particularly when companies are trying to push out initial products.”

Hiatt says designing with a security-forward approach reduces the patches needed in the future, creating a more stable software platform.

Choose patchable devices made by a reputable company

A product that was made five years ago will not have the security standards of today’s products. If the device can’t be patched, you have a gaping hole in your cyber security. The software engineers at Flexxbotics make sure they know of any newly discovered potential security issues with any end devices, so it can prevent any attacks coming though those vulnerabilities until they are patched.

Choose products/platforms using Token

Choose products that use the latest security standards—like HSTS (HTTP Strict Transport Standard) and JSON Web Token (JWT tokens)—when authenticating users and requests to help secure data. Click here to see a list of Flexxbotics’ compliance certifications.

Use Auth0 and other certified third party tools

Common security issues in manufacturing include ransomware attacks and intellectual property theft. Both of these attacks can be devastating for a company.

“Because of this, protecting client data is extremely important and using a third party software or service allows for the security features to be thoroughly tested and certified by a dedicated team at the third party vendor, while we can focus on the features our clients need,” says Hiatt.

Examples of third party tools are Auth0 and AWS Cloud.

Don’t Skip Updates

Keeping systems up to date is vital. Many security breaches come through vulnerabilities that don’t get fixed because updates aren’t done. There are still many factories that run Windows XP, which hasn’t been supported for over eight years. Flexxbotics cloud software (FlexxControl™) is always up to date and its FlexxEdge™ hub for end devices in workcells uses centralized updating so quick to do with very little machine downtime—users can easily see when a FlexxEdge needs a software update.

Flexxbotics also conducts extensive testing using an external service for software penetration testing, which is a method to ensure there are no weak points hackers can use to gain access. Tests are run monthly, and clients can inspect the testing results. In addition, internal weekly reviews are performed to check package vulnerabilities for software tools. If an issue is discovered, engineers immediately address it.

“Software security is something we’ve concentrated on since day one, it’s part of our development and design DNA,” says Hiatt. “At every stage of our software development lifecycle, we consider security. We have it enabled both for our FlexxEdge hub and FlexxConnect™ portal control software.”

Cybersecurity is More than Protecting your Website

Manufacturers may not think that shop floor equipment is at risk, but as the number of IIoT devices expands, so does the risk. Tom Meehan, cybersecurity and loss prevention expert and chief strategy officer at electronics manufacturer CONTROLTEK, recently outlined the top cybersecurity risks for companies when he spoke at AEM’s Product Safety & Compliance Seminar.

He said that while traditional attacks such as ransomware and phishing are still a threat, one of the biggest gaps in manufacturing cybersecurity going forward will be the number of connected devices on the shop floor.

“The more connected you are, the more vulnerable you become because your digital footprint expands,” he says. “All of these connected products create entry points into your network. Even if an IoT device doesn’t necessarily create an intrusion point into your network, it could create a disruption point for your business.”

The disruption created by this sort of attack can be very costly. One such attack could be hacking a robot to create micro defects in a part production program, rendering an entire production run unusable and hurting your reputation with the customer. Another risk is a hacker stealing proprietary production techniques from the network, jeopardizing your competitive advantage and that of your customer. This all creates yet another layer of due diligence for manufacturing companies.

At Flexxbotics, all of this is part of the package. “Companies have to question the security implications of every new product they bring in,” says Hiatt. “Being able to say that we’ve developed a secure software and run monthly tests to ensure our code is secure and that we stay on top of the security patches for Amazon Web Services (AWS) and other Cloud frameworks is a big plus for our customers.”

Visit this page to learn more about how FlexxConnect™ improves the security of your connected manufacturing devices.

FlexxConnect Page

If you would like to learn more about how we can help your company improve the security of your connected devices, we would love to hear from you.

Flexxbotics Expands To Meet Growing Demand

Flexxbotics Expands To Meet Growing Demand

Flexxbotics Expands To Meet Growing Demand

Flexxbotics is pleased to announce that we have expanded our commercial team to meet record demand and support our growing partner network with the appointment of Joseph Teblum as Director of Product Marketing.

Flexxbotics has achieved accelerated growth over the last 12 months, with sales on track to grow at more than 300% in 2022. We are experiencing strong demand for our cobot productivity solutions, FlexxReference™ and FlexxCNC™, and our manufacturing work cell management platform, FlexxConnect™, with significant customer projects moving into production all the time!

FlexxReference™

FlexxCNC™

FlexxConnect™

Joseph’s strong experience in manufacturing, factory automation, and machine vision brings a wealth of industry expertise to the team. Joseph has a degree in Mechanical Engineering from the University of Central Florida and has worked across various aspects of product management, sales, manufacturing, and product development.

Key elements of Joseph’s role will include leading our voice of customer activities, enabling our strong partner network and influencing our product experience.

Tyler Bouchard, Co-Founder and CEO at Flexxbotics said:

“I am excited to welcome Joseph to the team at this important time for Flexxbotics. I look forward to introducing Joseph to our customers and partner network, and his contribution to accelerating the commercialization of FlexxConnect™.”

View our partner network here

Robert E. Morris Company Automation Expo

Robert E. Morris Company Automation Expo

REMCO Automation Expo

Flexxbotics on Show at the REMCO Automation Expo

We are pleased to announce that Flexxbotics will exhibit at the upcoming Robert E. Morris Company Automation Expo on August 3rd and 4th in Dover, New Hampshire.

In partnership with Universal Robots, the event will give attendees the opportunity to:

  • Get hands on with real demos of cobots powering automated processes
  • Network with 10 different UR+ partners who specialize in deploying cobot automation throughout New England
  • Explore how technologies unique to cobots are driving business benefits for manufacturers in every industry.

On show from Flexxbotics will be our cobot productivity solutions, FlexxReference™ and FlexxCNC™, and our new manufacturing work cell management platform, FlexxConnect™.

FlexxReference™

FlexxCNC™

FlexxConnect™

For further information or to register for the event, visit here

Pragmatic Digital Transformation

Pragmatic Digital Transformation

Pragmatic Digital Transformation

Manufacturing Digital Transformation
in 3 Pragmatic Steps

Conducting a digital transformation in your manufacturing company is one of the best methods for improving productivity, efficiency, quality, and profits. The benefits don’t just hit the shop floor but stretch throughout your organization.

You know your manufacturing company would benefit from a digital transformation but this kind of modernization can be daunting.

Many companies have been burned by previous attempts to improve their IT infrastructure, only to realize the results were not worth the time or expense.

We, at Flexxbotics, want to help any company starting a manufacturing digital transformation avoid the common mistakes. The secret is to take a pragmatic, scalable approach that can be adapted as you go and doesn’t require a large amount of time or resources upfront.

We believe that applying a three-step process is the best way to achieve your desired business outcomes. Read on!

Why Manufacturing Companies Should Invest in Digital

“The need for digital transformation is very apparent in manufacturing. Many manufacturing facilities still do things like print paper forms out and physically transport them to the shop floor. And a lot of knowledge and experience gets lost when a long-time worker leaves the job or retires. There’s really no backup for that, other than digital,” says Tyler Bouchard, CEO of Flexxbotics

On the macro level, the trend of onshoring and reshoring manufacturing operations has brought more investment, making the inefficiencies and “backward” processes more painful as companies ramp up production. Many of these companies will be looking to improve their digital infrastructure, and most of them won’t know where or how to begin.

Here’s a look at our recommended pragmatic, three-step approach to digital transformation in manufacturing.

Pragmatic Steps Get Started

This first step is the most important one but also the most simple: Start somewhere. Pick a process in your plant that needs optimization and develop a plan that states the business outcomes you hope to achieve.

Keep in mind that there are so many directions you can go in a digital transformation, you really want to know what your expected outcomes will be so you can develop and execute a plan that will be relevant to what you are doing.

Pragmatic Steps Build On Success

Starting somewhere doesn’t mean starting everywhere. You don’t need to retrofit the entire facility or build a new one. Start on one work cell and decide the business outcome you want with just this work cell.

Remember, you are building towards something—you don’t need to achieve all your desired business outcomes right away.

“What you will realize is that once you do that one thing, success starts to snowball,” says Bouchard. “And what you thought was the business outcome you wanted might actually change once you do the first project. It’s something where you really learn as you go along.”

Pragmatic Steps Scale Up

Once you finish the digital transformation on your first work cell, review what was done and how you did it, then replicate that method in other work cells.

When you start to see the results of your first project, you will have a better understanding of what the process is going to look like each step of the way and how the plan will take shape over the next few years.

But there’s another benefit—you can start using the data from the initial digital transformation project to improve the other work cells before you begin their transformation, magnifying the gains from each project.

“Once you have scaled this up you can get full visibility into what’s happening in each individual work cell, but you also see how these work cells are interrelated, and how the whole facility is performing,” says Bouchard. “So you could be wondering why your yield is down. Now you can see that production is down in one specific area, and this area is producing a significant amount of scrap. Now you know where your engineers need to focus their time.”

Getting Results Without Breaking the Bank

This is an important aspect of the process and why we call it “pragmatic digital transformation” because you don’t change everything at once.

Start somewhere and make sure you are using something that fits into your business process. You will inevitably have to change your process—that’s the point of a digital transformation—but make sure that you aren’t changing everything because all the hard work and experience you developed through using your existing process is the reason your company is a success. So you need to find a solution that fits into your methodology as opposed to redefining your whole process.

It’s like the scientific method. Try one process and measure it—did you achieve your desired outcome? Based on your findings, tweak the digital transformation plan before you try to scale up when you can see that it’s actually working.

We see so many times with manufacturers when they decide they want certain outcomes and then basically overlay a whole new technology, such as a large business system, ERP or MRP. They install the system, spend a couple of million dollars, and realize that none of the data being generated are useful, relevant or accurate.

That’s a tough lesson to learn, not just with hard spending but the soft costs associated with training and integration. It leaves a sour taste in a company’s mouth, which makes them shy away from any digital transformation attempts because of the pain of failed previous attempts.

When a manufacturer uses a more realistic approach to manufacturing digital transformation, all of this can be avoided.

That’s why we really advocate for the pragmatic approach, starting small and building up, because then you avoid many of the problems associated with a top-down approach.

You will be able to see where you are getting the desired outcomes, and know the process is repeatable—you can scale to other work cells, and get more out of the resources you put into your digital transformation.

All of a sudden you have a plan to scale this up to a full facility project.

By following the pragmatic method—Start, Build, Scale—you will see that a manufacturing digital transformation is actually achievable and won’t break the bank or reduce your capacity. And that sounds like a very good plan indeed.

Start your digital transformation today! Contact us

Adams Partnership Announcement

Adams Partnership Announcement

Adams Flexxbotics Partnership

Flexxbotics continues US expansion with Adams partnership

Flexxbotics is excited to announce a new partnership with Adams, expanding our presence in Florida.

Founded in 1960 and based in Tampa, Adams, is a leading source for fluid power, robotics, vision, and automation products. The company is a certified partner with Universal Robots, supplying a wide range of collaborative robots, components, and accessories.

Adams and Flexxbotics will work together to provide cobot productivity solutions including FlexxReference™ and FlexxCNC™, and manufacturing work cell management solutions, including the new FlexxConnect™ platform to discrete manufacturers across Florida.

FlexxReference™

FlexxReference™

FlexxCNC™

Flexx CNC Middleware

FlexxConnect™

FlexxConnect™

Tyler Bouchard, CEO at Flexxbotics, said:

“As we continue to grow our product portfolio, it is important that our network of partners also expands. We look forward to working closely with Adams to grow our customer base in Florida.”

Learn more about Adams here

Optimizing Work Cell Management For Lean Manufacuring

Optimizing Work Cell Management For Lean Manufacuring

Optimizing Work Cell Management Lean Manufacturing

A manufacturing work cell is a group of people and equipment that manufacture a product or part. This approach, also known as cellular manufacturing, is a popular starting point to improve efficiency and productivity in discrete component manufacturers. This lean manufacturing concept reduces the waste and costs inherent in manufacturing.

It sounds like a simple idea—put all the things and people required in the same place. But in reality, organizing, optimizing, and managing a manufacturing work cell is complicated. Manufacturing work cell management requires a deep understanding of all the processes involved. It also requires adaptability to cope with changes in the product, the machinery, and the people involved.

For many years cellular manufacturing was only used by large companies with huge capital investment budgets and extensive internal expertise. But the costs and complexity of new technology and digital infrastructure have come down, opening the door to mid-sized manufacturers.

Every company can buy the newest equipment. But to achieve an aggressive return on investment (ROI), you must always be optimizing these manufacturing work cells. This requires a deep knowledge of the products and processes.

Hunting Waste to Add Value

In a lean manufacturing environment, waste is anything that doesn’t add value to the product or the company. It’s organized into seven categories: Overproduction, inventory, motion, defects, overprocessing, waiting, and transport. Most companies trying to optimize a manufacturing work cell have probably already eliminated the waste that’s easy to find.

Let’s uncover the potential hidden waste in all seven categories:

Overproduction
This is first on the list because overproduction is potentially the most damaging of all forms of waste. It can be caused by many factors, such as poor planning or workers trying to hit a quota for their shift without demand for all the parts being produced. Overproduction causes other wastes, such as transporting goods that aren’t needed, increased inventory costs and keeping workers from performing other value-added or waste-reducing tasks.

Inventory
Space on the shop floor is a valuable asset. If you are using it to store finished products that don’t actually have a buyer, you can’t use that space to add value to your company. High inventory levels also require more man-hours to manage and run the risk of damaging products before they get shipped.

Motion
Wasted motion is the silent killer of the bottom line. Does a machine operator need to walk across the shop floor to get new tooling? Save that wasted time and keep the required tooling beside the work cell. If a work cell is set up in a way that requires numerous repetitive movements to complete the operation, try to optimize the set up to reduce that movement. Remember: even a few seconds adds up over the course of a shift, meaning the worker will produce more during that shift. It also reduces worker fatigue, making them more productive.

Defects
Defects are pure loss, which is why many automotive and aerospace suppliers strive for a zero-defect production cycle. Defects waste raw material, machine time, tool life and wear-and-tear on the worker and machine. They also have to be stored until they are disposed of, taking up space and requiring transportation from the work cell. None of this adds value for the customer.

Overprocessing
Adding extra steps to production as a safeguard against mistakes is a classic way to reduce profit margins for that part mandate. Whether it’s added paperwork to reduce back office problems or too many quality checks in the process, it all adds up to a work-around rather than addressing the actual problem that required the extra steps in the first place. Plus, extra steps are just another opportunity for mistakes to happen.

Waiting
Waiting is another type of waste that can impact the entire factory. Usually caused by poor inventory management or bad job scheduling, having workers wait by an idle machine smothers any other attempts to boost efficiency. Time spent waiting ripples through the entire plant, costing you money every step of the way.

Transport
This waste is similar to motion, but focuses solely on the movement of the part through each process. It also covers how a worker programs his machine for each task. Many companies suffer from extra transport because of how the floor is organized and how job data is input on the machine.

Bonus Waste: Skills
Any company suffering from the seven common wastes is going to have another problem on their hands: low morale. Each of these wastes has a significant impact on the workforce, ranging from fatigue to frustration. Tired and frustrated workers are unlikely to give their all and are more prone to absenteeism, all of which costs the company. And the expense of hiring and training to deal with high-employee turnover can be substantial.

Connect the Office to the Manufacturing Floor

FlexxConnect™ is a digital platform that connects business systems and manufacturing systems. It combines data from both systems to create a single source of truth. Making it easier to improve the process and achieve true lean manufacturing success. This combination of office and shop floor data delivers valuable insights that can improve profit margins and increase competitiveness.

FlexxConnect™

Our Solutions to Waste

Over Production

Over Production
Digital flow of information directly
from the work cell to the office.

Inventory

Inventory
Work cell data aids planning
and reduces
overproduction.

Motion

Motion
Automate work cell setup and
reduce movement to and from
your work cell.

Defects

Defects
Utilize guided process control
to reduce defects and scrap.

Overprocessing

Overprocessing
Identify & eliminate non-value-
added steps in your process
through setup automation.

Waiting

Waiting
Combine task-specific views to identify and remove bottlenecks.

Transport

Transport
Digitally send job information
directly to the work cell.

Bonus Waste Skills

Bonus Waste: Skills
Eliminated waste leads to
an engaged, proud team.

Empower Lean Work Cell Optimization

A focus on eliminating waste and continuous improvement is part of the DNA of any company committed to lean manufacturing. With FlexxConnect™, medium-sized manufacturers can empower their employees and managers to reduce waste. You can then continually add value to your processes without needing the army of lean experts used by large manufacturers.

If you are looking to increase the efficiency and ROI of
your machinery and equipment, FlexxConnect™ can help.
Reach out and book a demo today.

Flexxbotics Launches FlexxConnect™

Flexxbotics Launches FlexxConnect™

FlexxConnect Launch

Manufacturing Work Cell Management Platform

BOSTON – June 2, 2022 – Flexxbotics has today announced the launch of FlexxConnect™, a manufacturing work cell management platform that reduces the time and complexity it takes to set up and execute manufacturing jobs.

FlexxConnect™ is a no-code platform that connects enterprise business systems to the manufacturing floor enabling process control, operations data acquisition and work cell setup automation.

Flexx Connect Platform

The FlexxConnect™ platform is made up of FlexxControl™, a cloud-based platform that connects to your enterprise business systems and work cells, and FlexxEdge™, an embedded system linking everything within your individual work cells.

Tyler Bouchard, Co-Founder and CEO at Flexxbotics, said: “We are incredibly excited to formally launch FlexxConnect™. We know from experience and customer feedback the arduous process of setting up manufacturing jobs and executing them so we are happy to be able to launch this solution that frees up manufacturing engineers and managers time to focus on more important tasks.”

To learn more or to book a demo visit here

Flexxbotics & Electromate Partnership

Flexxbotics & Electromate Partnership

Flexxbotics and Electromate Partnership

Flexxbotics partners with Electromate to expand presence in Canada

Flexxbotics has today announced a new partnership with Electromate to provide cobot productivity tools across Canada.

Headquartered in Ontario, Electromate is respected as a premier source for high-performance automation, motion control, robotic and mechatronic solutions for the industrial automation marketplace. The company is a certified partner with Universal Robots, supplying a wide range of its collaborative robots and accessories.

Electromate and Flexxbotics will work together to provide cobot productivity solutions including Flexx Reference, a robotic software/hardware 6-degree offset tool, and Flexx CNC, a standardized middleware and software plugin designed to make a Universal Robot collaborative robot easily communicate with multiple CNC machines.

Flexxbotics has recently announced that it has expanded the Flexx CNC kit library of supported CNC controllers to include HAAS Next Generation Controllers.

Flexxbotics has recently announced that it has expanded the Flexx CNC kit library of supported CNC controllers to include HAAS Next Generation Controllers.

Flexx CNC Kit Library

Find your local Flexxbotics’ partner here.